UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


FORM 10-Q


x

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

 

 

For the quarterly period ended July 1, 2007

 

 

 

OR

 

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

Commission file number 000-51593


SunPower Corporation

(Exact name of registrant as specified in its charter)

Delaware

 

94-3008969

(State or other jurisdiction of

 

(I.R.S. Employer

incorporation or organization)

 

Identification No.)

 

 

 

3939 North First Street, San Jose, California 95134

(Address of principal executive offices and zip code)

 

 

 

(408) 240-5500

(Registrant’s telephone number, including area code)

 


Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  o

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):

Large accelerated filer  o    Accelerated filer  x    Non-accelerated filer  o

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes  o    No  x

The total number of outstanding shares of the registrant’s class A common stock as of August 3, 2007 was 38,782,013.

The total number of outstanding shares of the registrant’s class B common stock as of August 3, 2007 was 44,533,287.

 




SunPower Corporation

INDEX TO FORM 10-Q

 

 

Page

PART I. FINANCIAL INFORMATION

 

 

 

 

 

Item 1.

 

Financial Statements (unaudited)

 

 

 

 

 

 

 

Condensed Consolidated Balance Sheets as of July 1, 2007 and December 31, 2006

3

 

 

 

 

 

 

Condensed Consolidated Statements of Operations for the three and six months ended July 1, 2007 and July 2, 2006

4

 

 

 

 

 

 

Condensed Consolidated Statements of Cash Flows for the six months ended July 1, 2007 and July 2, 2006

5

 

 

 

 

 

 

Notes to Condensed Consolidated Financial Statements

6-28

 

 

 

 

Item 2.

 

Management’s Discussion and Analysis of Financial Condition and Results of Operations

29-44

 

 

 

 

Item 3.

 

Quantitative and Qualitative Disclosure About Market Risks

45

 

 

 

 

Item 4.

 

Controls and Procedures

45

 

 

 

 

PART II. OTHER INFORMATION

46

 

 

 

 

Item 1A.

 

Risk Factors

46

 

 

 

 

Item 4.

 

Submission of Matters to a Vote of Security Holders

81

 

 

 

 

Item 6.

 

Exhibits

82

 

 

 

 

Signatures

83

 

 

 

 

Index to Exhibits

 

 




PART I. FINANCIAL INFORMATION

Item 1.                                     Financial Statements

SunPower Corporation

Condensed Consolidated Balance Sheets

(in thousands, except share data)

(unaudited)

 

 

July 1,
2007

 

December 31,
2006

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

150,352

 

$

165,596

 

Short-term investments

 

25,555

 

16,496

 

Accounts receivable, net

 

93,053

 

51,680

 

Costs and estimated earnings in excess of billings

 

23,459

 

 

Inventories

 

100,771

 

22,780

 

Deferred project costs

 

24,935

 

 

Prepaid expenses and other current assets

 

34,895

 

16,655

 

Current portion of advances to suppliers

 

10,238

 

15,394

 

Total current assets

 

463,258

 

288,601

 

Property, plant and equipment, net

 

295,776

 

202,428

 

Goodwill

 

179,734

 

2,883

 

Intangible assets, net

 

64,936

 

14,049

 

Advances to suppliers, net of current portion

 

82,984

 

62,242

 

Other long-term assets

 

23,604

 

6,633

 

Total assets

 

$

1,110,292

 

$

576,836

 

 

 

 

 

 

 

Liabilities and Stockholders’ Equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Accounts payable

 

$

115,625

 

$

26,534

 

Accounts payable to Cypress

 

5,902

 

2,909

 

Accrued liabilities

 

40,207

 

18,585

 

Billings in excess of costs and estimated earnings

 

48,574

 

 

Current portion of customer advances

 

8,340

 

12,304

 

Total current liabilities

 

218,648

 

60,332

 

Convertible debt

 

200,000

 

 

Deferred tax liability

 

13,552

 

46

 

Customer advances, net of current portion

 

21,488

 

27,687

 

Other long-term liabilities

 

7,581

 

 

Total liabilities

 

461,269

 

88,065

 

Commitments and contingencies (Note 13)

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

Preferred stock, $0.001 par value per share; 10,042,490 shares authorized; none issued and outstanding

 

 

 

Common stock, $0.001 par value; 375,000,000 shares authorized; 79,261,288 and 69,849,369 shares issued and outstanding at July 1, 2007 and December 31, 2006, respectively

 

76

 

70

 

Additional paid-in capital

 

684,469

 

522,819

 

Accumulated other comprehensive income (loss)

 

600

 

(2,101

)

Accumulated deficit

 

(36,122

)

(32,017

)

Total stockholders’ equity

 

649,023

 

488,771

 

Total liabilities and stockholders’ equity

 

$

1,110,292

 

$

576,836

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

3




SunPower Corporation

Condensed Consolidated Statements of Operations

(in thousands, except per share data)

(unaudited)

 

 

Three Months Ended

 

Six Months Ended

 

 

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Revenue:

 

 

 

 

 

 

 

 

 

Systems

 

$

104,037

 

$

 

$

182,532

 

$

 

Components

 

69,729

 

54,695

 

133,581

 

96,653

 

 

 

173,766

 

54,695

 

316,113

 

96,653

 

Costs and expenses:

 

 

 

 

 

 

 

 

 

Cost of systems revenue

 

91,518

 

 

153,984

 

 

Cost of components revenue

 

52,456

 

43,248

 

99,912

 

79,514

 

Research and development

 

2,821

 

2,588

 

5,757

 

4,584

 

Purchased in-process research and development

 

 

 

9,575

 

 

Sales, general and administrative

 

26,109

 

4,985

 

48,480

 

9,366

 

Impairment of acquisition-related intangibles

 

14,068

 

 

14,068

 

 

Total costs and expenses

 

186,972

 

50,821

 

331,776

 

93,464

 

Operating income (loss)

 

(13,206

)

3,874

 

(15,663

)

3,189

 

Interest income

 

2,196

 

2,078

 

4,180

 

3,252

 

Interest expense

 

(1,085

)

(509

)

(2,204

)

(849

)

Other income (expense), net

 

(517

)

353

 

(243

)

490

 

Income (loss) before income taxes

 

(12,612

)

5,796

 

(13,930

)

6,082

 

Income tax provision (benefit)

 

(7,267

)

412

 

(9,825

)

443

 

Net income (loss)

 

$

(5,345

)

$

5,384

 

$

(4,105

)

$

5,639

 

Net income (loss) per share:

 

 

 

 

 

 

 

 

 

Basic

 

$

(0.07

)

$

0.08

 

$

(0.06

)

$

0.09

 

Diluted

 

$

(0.07

)

$

0.08

 

$

(0.06

)

$

0.08

 

Weighted-average shares:

 

 

 

 

 

 

 

 

 

Basic

 

75,123

 

64,040

 

74,428

 

62,583

 

Diluted

 

75,123

 

69,408

 

74,428

 

68,172

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

4




SunPower Corporation

Condensed Consolidated Statements of Cash Flows

(in thousands)

(unaudited)

 

 

Six Months Ended

 

 

 

July 1, 2007

 

July 2, 2006

 

Cash flows from operating activities:

 

 

 

 

 

Net income (loss)

 

$

(4,105

)

$

5,639

 

Adjustments to reconcile net income (loss) to net cash used in operating activities:

 

 

 

 

 

Depreciation

 

11,486

 

7,459

 

Amortization of intangibles

 

14,551

 

2,350

 

Amortization of debt issuance costs

 

479

 

 

Impairment of acquisition-related intangibles

 

14,068

 

 

Stock-based compensation

 

23,833

 

2,549

 

Purchased in-process research and development

 

9,575

 

 

Loss on disposal of fixed assets

 

 

48

 

Deferred income taxes and other tax liabilities

 

(10,568

)

(940

)

Changes in operating assets and liabilities, net of effects of acquisition:

 

 

 

 

 

Accounts receivable

 

(215

)

(8,765

)

Costs and estimated earnings in excess of billings

 

(14,323

)

 

Inventories

 

(49,438

)

(8,349

)

Prepaid expenses and other assets

 

(3,893

)

35

 

Deferred project costs

 

990

 

 

Advances to suppliers

 

(15,586

)

(19,176

)

Accounts payable and other accrued liabilities

 

14,169

 

11,675

 

Accounts payable to Cypress

 

2,993

 

729

 

Billings in excess of costs and estimated earnings

 

11,503

 

 

Advances from customers

 

(10,163

)

4,713

 

Net cash used in operating activities

 

(4,644

)

(2,033

)

 

 

 

 

 

 

Cash flows from investing activities:

 

 

 

 

 

Decrease in restricted cash

 

4,711

 

 

Purchase of property, plant and equipment

 

(103,844

)

(33,384

)

Purchase of available-for-sale securities

 

(25,555

)

(22,900

)

Proceeds from sale of available-for-sale securities

 

16,496

 

3,000

 

Note receivable from PowerLight

 

 

(10,000

)

Cash paid for acquisition, net of cash acquired

 

(98,645

)

 

Net cash used in investing activities

 

(206,837

)

(63,284

)

 

 

 

 

 

 

Cash flows from financing activities:

 

 

 

 

 

Proceeds from issuance of convertible debt

 

200,000

 

 

Convertible debt issuance costs

 

(6,030

)

 

Principal payments on line of credit and notes payable

 

(3,563

)

 

Proceeds from issuance of common stock, net

 

 

197,431

 

Proceeds from exercise of stock options

 

4,969

 

1,787

 

Net cash provided by financing activities

 

195,376

 

199,218

 

Effect of exchange rate changes on cash and cash equivalents

 

861

 

 

Net increase (decrease) in cash and cash equivalents

 

(15,244

)

133,901

 

Cash and cash equivalents at beginning of period

 

165,596

 

143,592

 

Cash and cash equivalents at end of period

 

$

150,352

 

$

277,493

 

 

 

 

 

 

 

Non-cash investing and financing activities:

 

 

 

 

 

Issuance of common stock for purchase acquisition

 

$

111,266

 

 

Stock options assumed in relation to acquisition

 

21,280

 

 

Change in goodwill relating to adjustments to acquired net assets

 

1,689

 

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

5




SunPower Corporation

Notes to Condensed Consolidated Financial Statements

Note 1. The Company and Basis of Presentation

The Company

SunPower Corporation (the “Company” or “SunPower”), a majority-owned subsidiary of Cypress Semiconductor Corporation (“Cypress”), was originally incorporated in the State of California on April 24, 1985. In October 1988, the Company organized as a business venture to commercialize high-efficiency solar cell technologies. The Company designs, manufactures and markets high-performance solar electric power technologies. The Company’s solar cells and solar panels are manufactured using proprietary processes and technologies based on more than 15 years of research and development. The Company’s solar power products are sold through the components business segment.

On November 10, 2005, the Company reincorporated in Delaware and filed an amendment to its certificate of incorporation to effect a 1-for-2 reverse stock split of the Company’s outstanding and authorized shares of common stock. All share and per share figures presented herein have been adjusted to reflect the reverse stock split.

In November 2005, the Company raised net proceeds of $145.6 million in an initial public offering (the “IPO”) of 8.8 million shares of class A common stock at a price of $18.00 per share. In June 2006, the Company completed a follow-on public offering of 7.0 million shares of its class A common stock, at a per share price of $29.50, and received net proceeds of $197.4 million. In July 2007, the Company completed a follow-on public offering of 2.7 million shares of its class A common stock, at a discounted per share price of $64.50, and received net proceeds of $167.7 million (see Note 16).

In February 2007, the Company issued $200.0 million in principal amount of its 1.25% senior convertible debentures and lent 2.9 million shares of its class A common stock to Lehman Brothers Inc. Net proceeds from the issuance of senior convertible debentures in February 2007 were $194.0 million. The Company did not receive any proceeds from the 2.9 million lent shares of its class A common stock, but received a nominal lending fee (see Note 15). In July 2007, the Company issued $225.0 million in principal amount of its 0.75% senior convertible debentures and lent 1.8 million shares of its class A common stock to Credit Suisse International.  Net proceeds from the issuance of senior convertible debentures in July 2007 were $220.1 million. The Company did not receive any proceeds from the 1.8 million lent shares of class A common stock, but received a nominal lending fee (see Note 16).

In January 2007, the Company completed the acquisition of PowerLight Corporation (“PowerLight”), a privately-held company which developed, engineered, manufactured and delivered large-scale solar power systems for residential, commercial, government and utility customers worldwide. These activities are now performed by the Company’s systems business segment. As a result of the acquisition, PowerLight became an indirect wholly owned subsidiary of the Company. In June 2007, the Company changed PowerLight’s name to SunPower Corporation, Systems (“SP Systems”), to capitalize on SunPower’s name recognition. The Company believes the acquisition will enable the Company to develop the next generation of solar products and solutions that will accelerate solar system cost reductions to compete with retail electric rates without incentives and simplify and improve customer experience. The total consideration for the transaction was $334.4 million, consisting of $120.7 million in cash and $213.7 million in common stock and related acquisition costs (see Note 6).

Cypress made a significant investment in the Company in 2002. On November 9, 2004, Cypress completed a reverse triangular merger with the Company in which all of the outstanding minority equity interest of SunPower was retired, effectively giving Cypress 100% ownership of all of the Company’s then outstanding shares of capital stock but leaving its unexercised warrants and options outstanding. After completion of the Company’s IPO in November 2005, Cypress held, in the aggregate, 52,033,287 shares of class B common stock. On May 4, 2007, Cypress completed the sale of 7,500,000 shares of the Company’s class B common stock in an offering pursuant to Rule 144 of the Securities Act. Such shares converted to 7,500,000 shares of class A common stock upon the sale. As of July 1, 2007, including the effect of the sale completed in May 2007 and the secondary public offering in June 2006, Cypress owned 44,533,287 shares of the Company’s class B common stock, which represented approximately 59% of the total outstanding shares of the Company’s common stock, or approximately 55% of such shares on a fully diluted basis after taking into account outstanding stock options (or 53% of such shares on a fully diluted basis after taking into account outstanding stock options and loaned shares to underwriters of the Company’s convertible indebtedness), and  91% of the voting power of the Company’s total outstanding common stock. After the public offerings of class A common stock and senior convertible debentures on July 31, 2007, Cypress held approximately 57% of the total outstanding shares of the Company’s common stock, or approximately 53% of such shares on a fully diluted basis after taking into account outstanding stock options (or 50% of such shares on a fully diluted basis after taking into account outstanding stock options and loaned shares to underwriters of the Company’s convertible indebtedness) and 90% of the voting power of the Company’s total outstanding common stock.

6




The financial statements include allocations of certain Cypress expenses, including legal, tax, treasury, information technology, employee benefits and other Cypress corporate services and infrastructure costs. The expense allocations have been determined based on a method that Cypress and the Company consider to be a reasonable reflection of the utilization of services provided or the benefit received by the Company. The financial information included herein may not be indicative of the consolidated financial position, operating results, and cash flows of the Company in the future, or what they would have been had the Company been a separate stand-alone entity during the periods presented. See Note 8 for additional information on the transactions with Cypress.

As of July 1, 2007, the Company had an accumulated deficit of $36.1 million and, with the exception of fiscal 2006 and the quarter ended April 1, 2007, has a history of operating losses. The Company is subject to a number of business risks including, but not limited to, integration difficulties as a result of the acquisition of SP Systems, an industry-wide shortage of polysilicon, an essential raw material in the production of solar cells, limited suppliers for capital equipment, concentration of revenue among few customers, competition from other companies with a longer operating history and significantly greater financial resources, dependency on a third-party subcontractor, dependence on key employees, and the ability to attract and retain additional qualified personnel.

Fiscal Year

The Company reports on a fiscal-year basis and ends its quarters on the Sunday closest to the end of the applicable calendar quarter, except in a 53-week fiscal year, in which case the additional week falls into the fourth quarter of that fiscal year. Both fiscal 2006 and 2007 consist of 52 weeks. The second quarter of fiscal 2007 ended on July 1, 2007 and the second quarter of fiscal 2006 ended on July 2, 2006.

Significant Accounting Policies

The Company’s significant accounting policies are disclosed in the Company’s Form 10-K for the year ended December 31, 2006 and have not changed materially as of July 1, 2007, with the exception of the following:

In connection with the acquisition of SP Systems on January 10, 2007, the following accounting policies were adopted as of the quarter ended April 1, 2007.

Revenue and Cost Recognition for Construction Contracts

The Company recognizes revenues from fixed price contracts under AICPA Statement of Position (“SOP”) 81-1, “Accounting for Performance of Construction-Type and Certain Production-Type Contracts,” using the percentage-of-completion method of accounting. Under this method, revenue is recognized as work is performed based on the percentage of incurred costs to estimated total forecasted costs utilizing the most recent estimates of forecasted costs.

Incurred costs include all direct material, labor, subcontract costs, and those indirect costs related to contract performance, such as indirect labor, supplies, tools and repairs. Job material costs are included in incurred costs when the job materials have been installed. Where contracts stipulate that title to job materials transfers to the customer before installation has been performed, revenue is deferred and recognized upon installation, in accordance with the percentage-of-completion method of accounting. Job materials are considered installed materials when they are permanently attached or fitted to the solar power system as required by the job’s engineering design.

Due to inherent uncertainties in estimating cost, job costs estimates are reviewed and/or updated by management working within the systems segment. The systems segment determines the completed percentage of installed job materials at the end of each month; generally this information is also reviewed with the customer’s on-site representative. The completed percentage of installed job materials is then used for each job to calculate the month-end job material costs incurred. Direct labor, subcontractor, and other costs are charged to contract costs as incurred. Provisions for estimated losses on uncompleted contracts, if any, are recognized in the period in which the loss first becomes probable and reasonably estimable. Contracts may include profit incentives such as milestone bonuses. These profit incentives are included in the contract value when their realization is reasonably assured.

As of July 1, 2007, the asset “Costs and estimated earnings in excess of billings,” which represents revenues recognized in excess of amounts billed, was $23.5 million. The liability “Billings in excess of costs and estimated earnings,” which represents billings in excess of revenues recognized, was $48.6 million.

Cash in Restricted Accounts

Cash in restricted accounts represents collateral for letters of credit issued by a commercial bank in favor of Company’s suppliers and customers. Generally, the funds will be released upon payment to the suppliers and the successful completion of the customer contracts. As of July 1, 2007, the Company did not have cash in restricted accounts.

7




Deferred Project Costs

Deferred project costs represent uninstalled materials on contracts for which title had transferred to the customer and are recognized as deferred assets until installation. As of July 1, 2007, deferred project costs totaled $24.9 million.

Foreign Currency Translation

Assets and liabilities of SP Systems’ wholly-owned foreign subsidiaries are translated from their respective functional currencies at exchange rates in effect at the balance sheet date, and revenues and expenses are translated at average exchange rates prevailing during the applicable period. The resulting translation adjustment as of July 1, 2007 was $1.9 million and is reflected as a component of accumulated other comprehensive income (loss) in stockholders’ equity.

Basis of Presentation

The accompanying condensed consolidated interim financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission regarding interim financial reporting. The year-end condensed balance sheet data was derived from audited financial statements. Accordingly, these financial statements do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements and should be read in conjunction with the Financial Statements and notes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2006. In the opinion of management, the accompanying condensed consolidated financial statements contain all adjustments, consisting only of normal recurring adjustments, which the Company believes are necessary for a fair statement of the Company’s financial position as of July 1, 2007 and its results of operations for the three and six months ended July 1, 2007 and July 2, 2006, respectively. These condensed consolidated financial statements are not necessarily indicative of the results to be expected for the entire year.

Recent Accounting Pronouncements

In June 2006, the Financial Accounting Standards Board (“FASB”) issued FASB Interpretation No. 48, “Accounting for Uncertainty in Income Taxes, and Related Implementation Issues” (“FIN 48”). FIN 48 clarifies the accounting for uncertainty in income taxes recognized in a Company’s financial statements in accordance with FASB 109, “Accounting for Income Taxes.” FIN 48 prescribes a recognition threshold and measurement attribute for a tax position taken or expected to be taken in a tax return. FIN 48 also provides guidance on derecognition, classification, interest and penalties, accounting in interim periods, disclosure, and transition. The Company adopted FIN 48 in the first quarter of fiscal 2007 (see Note 11).

In September 2006, the FASB issued Statement of Financial Accounting Standards (“SFAS”) No. 157, “Fair Value Measurements” (“SFAS No. 157”). SFAS No. 157 defines fair value, establishes a framework for measuring fair value in accordance with generally accepted accounting principles, and expands disclosures about fair value instruments. This statement does not require any new fair value measurements; rather, it applies under other accounting pronouncements that require or permit fair value measurements. The provisions of this statement are to be applied prospectively as of the beginning of the fiscal year in which this statement is initially applied, with any transition adjustment recognized as a cumulative effect adjustment to the opening balance of retained earnings. The provisions of SFAS No. 157 are effective for fiscal years beginning after November 15, 2007. The Company has not determined the effect, if any, the adoption of this statement will have on its consolidated financial statements.

In February 2007, the FASB issued SFAS No. 159, “The Fair Value Option for Financial Assets and Financial Liabilities,” (“SFAS No. 159”) which provides companies an option to report selected financial assets and liabilities at fair value. SFAS No. 159 requires companies to provide information helping financial statement users to understand the effect of a company’s choice to use fair value on its earnings, as well as to display the fair value of the assets and liabilities a company has chosen to use fair value for on the face of the balance sheet. Additionally, SFAS No. 159 establishes presentation and disclosure requirements designed to simplify comparisons between companies that choose different measurement attributes for similar types of assets and liabilities. The statement is effective as of the beginning of an entity’s first fiscal year beginning after November 15, 2007. The Company has not determined the effect, if any, the adoption of this statement will have on its consolidated financial statements.

8




Note 2. Balance Sheet Components

(In thousands)

 

July 1,
2007

 

December 31,
2006

 

Inventories:

 

 

 

 

 

Raw materials*

 

$

52,970

 

$

8,703

 

Work-in-process

 

1,314

 

79

 

Finished goods

 

46,487

 

13,998

 

 

 

$

100,771

 

$

22,780

 

* Raw materials include solar panels purchased from third party vendors, installation materials for systems projects, polysilicon and other raw materials for solar cell manufacturing as of July 1, 2007.

 

 

 

 

 

 

 

 

 

 

 

Prepaid expenses and other current assets:

 

 

 

 

 

Deferred tax asset, current portion

 

$

7,501

 

$

1,446

 

Note receivable from PowerLight

 

 

10,000

 

Unbilled earned rebates

 

5,168

 

 

Prepaid materials

 

4,531

 

 

VAT receivable, current portion

 

2,651

 

48

 

Prepaid corporate insurance

 

1,306

 

460

 

Other receivables

 

7,675

 

1,452

 

Other prepaid expenses

 

6,063

 

3,249

 

 

 

$

34,895

 

$

16,655

 

Property, plant and equipment, net:

 

 

 

 

 

Land and buildings

 

$

7,482

 

$

7,304

 

Manufacturing equipment

 

129,718

 

120,104

 

Computer equipment

 

8,091

 

2,496

 

Furniture and fixtures

 

152

 

83

 

Leasehold improvements

 

49,598

 

45,175

 

Construction-in-process (manufacturing facility in the Philippines)

 

138,287

 

53,252

 

 

 

333,328

 

228,414

 

Less: Accumulated depreciation and amortization

 

(37,552

)

(25,986

)

 

 

$

295,776

 

$

202,428

 

Intangible assets:

 

 

 

 

 

Patents and purchased technology

 

$

51,398

 

$

21,950

 

Tradenames

 

1,603

 

1,603

 

Backlog

 

11,787

 

 

Customer relationships and other

 

23,193

 

463

 

 

 

87,981

 

24,016

 

Accumulated amortization of intangible assets:

 

 

 

 

 

Patents and purchased technology

 

(14,562

)

(8,973

)

Tradenames

 

(678

)

(548

)

Backlog

 

(5,566

)

 

Customer relationships and other

 

(2,239

)

(446

)

 

 

(23,045

)

(9,967

)

 

 

$

64,936

 

$

14,049

 

The estimated future amortization expense related to intangible assets as of July 1, 2007 is as follows:

 

 

 

 

 

2007 (remaining six months)

 

$

13,716

 

 

 

2008

 

15,350

 

 

 

2009

 

14,740

 

 

 

2010

 

13,228

 

 

 

2011 and beyond

 

7,902

 

 

 

 

 

$

64,936

 

 

 

 

9




 

 

 

(In thousands)

 

July 1,
2007

 

December 31,
2006

 

Other long-term assets:

 

 

 

 

 

Investment in joint venture

 

$

4,792

 

$

4,994

 

Debt issuance costs

 

5,559

 

 

VAT receivable, net of current portion

 

12,751

 

 

Other

 

502

 

1,639

 

 

 

$

23,604

 

$

6,633

 

Accrued liabilities:

 

 

 

 

 

Warranty reserve, current portion

 

$

8,460

 

$

3,446

 

Employee compensation and employee benefits

 

13,488

 

3,961

 

Foreign exchange derivative liability

 

3,559

 

4,849

 

Income taxes payable

 

4,681

 

1,995

 

Other

 

10,019

 

4,334

 

 

 

$

40,207

 

$

18,585

 

Long-term liabilities:

 

 

 

 

 

Warranty reserve, net of current portion

 

$

5,854

 

$

 

Other

 

1,727

 

 

 

 

$

7,581

 

$

 

 

Note 3. Investments

Cash and cash equivalents and short-term investments classified as available-for-sale securities were comprised of the following:

 

 

July 1, 2007

 

December 31, 2006

 

 

 

 

 

Unrealized

 

 

 

 

 

Unrealized

 

 

 

(In thousands)

 

Cost

 

Gross
Gains

 

Gross
Losses

 

Fair
Value

 

Cost

 

Gross
Gains

 

Gross
Losses

 

Fair
Value

 

Corporate securities

 

$

9,600

 

$

 

$

 

$

9,600

 

$

13,400

 

$

 

$

 

$

13,400

 

Money market securities

 

95,425

 

 

 

95,425

 

135,298

 

 

 

135,298

 

Commercial paper

 

38,388

 

 

 

38,388

 

28,739

 

 

(4

)

28,735

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total available-for-sale securities

 

$

143,413

 

$

 

$

 

$

143,413

 

$

177,437

 

$

 

$

(4

)

$

177,433

 

 

The classification and contractual maturities of available-for-sale securities is as follows:

(In thousands)

 

July 1, 2007

 

December 31, 2006

 

Included in:

 

 

 

 

 

Cash and cash equivalents

 

$

117,858

 

$

160,937

 

Short-term investments

 

25,555

 

16,496

 

 

 

$

143,413

 

$

177,433

 

Contractual maturities:

 

 

 

 

 

Due in less than one year

 

$

133,813

 

$

164,033

 

Due from one to 30 years

 

9,600

 

13,400

 

 

 

$

143,413

 

$

177,433

 

 

10




From time to time the Company invests in auction rate securities, which are bought and sold in the marketplace through a bidding process sometimes referred to as a “Dutch Auction,” and which are classified as short-term investments and carried at their market values. After the initial issuance of the securities, the interest rate on the securities resets periodically, at intervals set at the time of issuance (e.g., every seven, twenty-eight, or thirty-five days; every six months; etc.), based on the market demand at the reset period. The “stated” or “contractual” maturities for these securities, however, generally are 20 to 30 years. Despite the long-term maturities, the Company has the ability and intent, if necessary, to liquidate any of these investments in order to meet the Company’s working capital needs within its normal operating cycles. At July 1, 2007, the Company had $9.6 million invested in auction rate securities as compared to $13.4 million invested in auction rate securities at December 31, 2006.

The Company classifies these investments as available-for-sale securities under Statement of Financial Accounting Standards No. 115 “Accounting for Investment in Certain Debt and Equity Securities” (SFAS No. 115). As these securities trade at their par values, no gains or losses are recorded in comprehensive income.

Note 4. Net Income (Loss) per Share

Basic net income (loss) per share is computed using the weighted-average common shares outstanding. Diluted net income (loss) per share is computed using the weighted-average common shares outstanding plus any potentially dilutive securities outstanding during the period using the treasury stock method, except when their effect is anti-dilutive. In computing dilutive net income (loss) per share, the average stock price for the period is used in determining the number of shares assumed to be purchased from the exercise of stock options or warrants. Dilutive securities include stock options and restricted stock. As of July 1, 2007, holders of the $200.0 million in principal amount of the Company’s 1.25% senior convertible debentures issued in February 2007 did not have the right to convert the debentures into shares of the Company’s class A common stock (see Note 15).  Therefore, the senior convertible debentures are excluded from the summary of all outstanding anti-dilutive potential common shares in the table below.

The following is a summary of all outstanding anti-dilutive potential common shares:

 

 

As of

 

(In thousands)

 

July 1, 2007

 

July 2, 2006

 

Stock options

 

142

 

74

 

Restricted stock

 

300

 

 

 

The following table sets forth the computation of basic and diluted weighted-average common shares:

 

 

Three Months Ended

 

Six Months Ended

 

(In thousands)

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Basic weighted-average common shares

 

75,123

 

64,040

 

74,428

 

62,583

 

Effect of dilutive securities:

 

 

 

 

 

 

 

 

 

Stock options

 

 

5,317

 

 

5,555

 

Restricted stock

 

 

51

 

 

34

 

Weighted-average common shares for diluted computation

 

75,123

 

69,408

 

74,428

 

68,172

 

 

Basic weighted-average common shares includes 1.1 million shares of class A common stock issued in relation to the acquisition of SP Systems which are subject to certain transfer restrictions and a repurchase option by the Company, both of which lapse on one quarter of the shares semi-annually over a two-year period. In addition, basic weighted-average common shares excludes 2.9 million shares of class A common stock lent to Lehman Brothers Inc. in connection with the issuance of $200.0 million in principal amount of its 1.25% senior convertible debentures in February 2007 (see Note 15).

Note 5. Comprehensive Income (Loss)

Comprehensive income (loss) is defined as the change in equity of a business enterprise during a period from transactions and other events and circumstances from non-owner sources. Comprehensive income (loss) includes unrealized gains and losses on the Company’s available-for-sale investments, derivatives and cumulative translation adjustments.

The components of comprehensive income (loss), net of tax, were as follows:

 

 

Three Months Ended

 

Six Months Ended

 

(In thousands)

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Net income (loss)

 

$

(5,345

)

$

5,384

 

$

(4,105

)

$

5,639

 

Cumulative translation adjustment

 

1,561

 

 

1,897

 

 

Unrealized gain (loss) on derivatives, net of tax

 

349

 

(1,429

)

804

 

(2,305

)

Total comprehensive income (loss)

 

$

(3,435

)

$

3,955

 

$

(1,404

)

$

3,334

 

 

11




Note 6. Business Combinations

PowerLight Acquisition

On January 10, 2007 (the “Effective Date”), the Company completed its merger transaction (the “Merger”) involving PowerLight. The results of PowerLight have been included in the consolidated results of the Company from January 10, 2007. As a result of the Merger, all of the outstanding shares of PowerLight, and a portion of each vested option to purchase shares of PowerLight, were cancelled, and all of the outstanding options to purchase shares of PowerLight (other than the portion of each vested option that was cancelled) were assumed by the Company in exchange for aggregate consideration of (i) approximately $120.7 million in cash plus (ii) a total of 5,708,723 shares of the Company’s class A common stock, inclusive of (a) 1,601,839 shares of the Company’s class A common stock which may be issued upon the exercise of assumed vested and unvested PowerLight stock options, which options vest on the same schedule as the assumed PowerLight stock options, and (b) 1,145,643 shares of the Company’s class A common stock issued to employees of PowerLight in connection with the Merger which, along with 530,238 of the shares issuable upon exercise of assumed PowerLight stock options, are subject to certain transfer restrictions and a repurchase option by the Company, both of which lapse over a two-year period under the terms of certain equity restriction agreements. The Company under the terms of the Merger agreement also issued an additional 204,623 shares of restricted class A common stock to certain employees of PowerLight, which shares are subject to certain transfer restrictions which will lapse over 4 years. In June 2007, the Company changed PowerLight’s name to SunPower Corporation, Systems, or SP Systems, to capitalize on SunPower’s name recognition.

The total consideration related to the acquisition is as follows:

(In thousands)

 

Shares

 

Fair Value at
January 10, 2007

 

Purchase consideration:

 

 

 

 

 

Cash

 

 

$

120,694

 

Common stock

 

2,961

 

111,266

 

Stock options assumed that are fully vested

 

618

 

21,280

 

Direct transaction costs

 

 

2,958

 

Total purchase consideration

 

3,579

 

256,198

 

Future stock compensation:

 

 

 

 

 

Restricted stock

 

1,146

 

43,046

 

Stock options assumed that are unvested

 

984

 

35,126

 

Total future stock compensation

 

2,130

 

78,172

 

Total purchase consideration and future stock compensation

 

5,709

 

$

334,370

 

 

Purchase Price Allocation

Under the purchase method of accounting, the total purchase price as shown in the table above was allocated to SP Systems’ net tangible and intangible assets based on their estimated fair values as of the Effective Date. The purchase price has been allocated based on management’s best estimates. The fair value of the Company’s class A common stock issued was determined based on the average closing prices for a range of trading days around the announcement date (November 15, 2006) of the transaction. The fair value of stock options assumed was estimated using the Black-Scholes model with the following assumptions: volatility of 90%, expected life ranging from 2.7 years to 6.3 years, and risk-free interest rate of 4.6%.

12




The allocation of the purchase price and the estimated useful lives associated with certain assets on January 10, 2007 was as follows:

(In thousands)

 

Amount

 

Estimated
Useful
Life

 

Net tangible assets

 

$

13,925

 

n.a.

 

Patents and purchased technology

 

29,448

 

4 years

 

Tradenames

 

15,535

 

5 years

 

Backlog

 

11,787

 

1 year

 

Customer relationships

 

22,730

 

6 years

 

In-process research and development

 

9,575

 

n.a.

 

Unearned stock compensation

 

78,172

 

n.a.

 

Deferred tax liability

 

(21,964

)

n.a.

 

Goodwill

 

175,162

 

n.a.

 

Total purchase consideration and future stock compensation

 

$

334,370

 

 

 

 

Net tangible assets acquired on January 10, 2007 consisted of the following:

(In thousands)

 

    Amount    

 

Cash and cash equivalents

 

$

22,049

 

Restricted cash

 

4,711

 

Accounts receivable, net

 

40,080

 

Costs and estimated earnings in excess of billings

 

9,136

 

Inventories

 

28,146

 

Deferred project costs

 

24,932

 

Prepaid expenses and other assets

 

23,740

 

Total assets acquired

 

152,794

 

Accounts payable

 

(60,707

)

Billings in excess of costs and estimated earnings

 

(35,887

)

Other accrued expenses and liabilities

 

(42,275

)

Total liabilities assumed

 

(138,869

)

Net assets acquired

 

$

13,925

 

 

Acquired identifiable intangible assets. The fair value attributed to purchased technology and patents was determined using the relief from royalty method, which calculated the present value of the royalty savings by applying a royalty rate of 2.5% and a discount rate of 25% to the appropriate revenue streams. The fair value of purchased technology and patents is being amortized over 4 years on a straight-line basis. Amortization expense for the three and six months ended July 1, 2007 was as follows:

(In thousands)

 

Three Months
Ended

 

Six Months
Ended

 

Cost of systems revenue

 

$

5,564

 

$

10,510

 

Selling, general and administrative

 

947

 

1,789

 

Total amortization expense

 

$

6,511

 

$

12,299

 

 

The fair value of tradenames was determined using the royalty savings approach method, using a royalty rate of 1% and a discount rate of 25%. The fair value of tradenames was valued at $15.5 million and ascribed a useful life of 5 years. The determination of the fair value and useful life of the tradename was based on the Company’s strategy of continuing to market its systems products and services under the PowerLight brand. Based on the Company’s change in branding strategy, during the three-month period ended July 1, 2007, the Company recognized an impairment charge of $14.1 million, which represented the net book value of the PowerLight tradename.

The fair value attributed to customer relationships was determined using the multi-period excess earnings method with a discount rate of 22%. The fair value of customer relationships is being amortized over 6 years on a straight-line basis.

The fair value attributed to order backlog was determined using the multi-period excess earnings method with a discount rate of 20%. The fair value of order backlog is being amortized over 1 year on a straight-line basis.

13




In-process research and development. SP Systems’ in-process research and development primarily consists of two components, design automation tool and tracking systems and other, which have not yet reached technological feasibility and have no alternative future uses.

Goodwill. Approximately $175.2 million had been allocated to goodwill within the systems segment, which represents the excess of the purchase price over the fair value of the underlying net tangible and intangible assets of SP Systems. In accordance with SFAS No. 142, “Goodwill and Other Intangible Assets,” goodwill will not be amortized but instead will be tested for impairment at least annually (more frequently if certain indicators are present). In the event that management determines that the value of goodwill has become impaired, the Company will incur an accounting charge for the amount of the impairment during the fiscal quarter in which the determination is made. During the three months ended July 1, 2007, the Company recorded a $1.7 million adjustment to increase goodwill acquired in connection with the purchase of SP Systems on January 10, 2007. This adjustment was recorded to reflect an additional loss provision on a construction project that was contracted as of the acquisition date and which has subsequently been determined to have a larger loss than originally estimated as well as adjustments to the value of certain acquired assets and liabilities. Goodwill that resulted from the acquisition of SP Systems is not deductible for tax purposes.

Of the cash and shares issued in the acquisition, approximately $20.5 million in cash and 824,000 shares, with a total aggregate value of $72.5 million as of July 1, 2007, are being held in escrow as security for the indemnification obligations of certain former SP Systems shareholders and will be released over a period of five years from the date of acquisition. In addition, the Company issued an additional 204,623 shares of restricted class A common stock to certain employees of SP Systems, which shares are subject to certain transfer restrictions that lapse over four years.

In conjunction with the acquisition, Cypress entered into a commitment letter with the Company during the fourth quarter of fiscal 2006 under which Cypress agreed to lend to the Company up to $130.0 million in cash to be used to facilitate the financing of the acquisition or working capital requirements. In February 2007, Cypress and the Company mutually terminated the commitment letter. No borrowings were outstanding at the termination date.

The Company accounted for its acquisition of SP Systems in accordance with SFAS 141, “Business Combinations.” Accordingly, all intercompany receivables and payables related to SP Systems were eliminated in purchase accounting effective January 10, 2007.

Supplemental information on an unaudited pro forma basis, as if the acquisition of SP Systems were completed at the beginning of the years 2007 and 2006, is as follows:

 

Three Months Ended

 

Six Months Ended

 

(In thousands, except per share amounts)

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Revenue

 

$

173,766

 

$

88,433

 

$

318,427

 

$

157,016

 

Net loss

 

$

(5,345

)

$

(20,124

)

$

(6,213

)

$

(41,504

)

Basic net loss per share

 

$

(0.07

)

$

(0.30

)

$

(0.08

)

$

(0.63

)

 

The unaudited pro forma supplemental information is based on estimates and assumptions, which the Company believes are reasonable. The unaudited pro forma supplemental information includes non-recurring in-process research and development charge of $9.6 million recorded in the first quarter ended April 1, 2007 and April 2, 2006. The unaudited pro forma supplemental information prepared by management is not necessarily indicative of the condensed consolidated financial position or results of income in future periods or the results that actually would have been realized had the Company and SP Systems been a combined company during the specified periods.

In-Process Research and Development (“IPR&D”) Charge

In connection with the acquisition of SP Systems, the Company recorded an IPR&D charge of $9.6 million in the first quarter of fiscal 2007, as technological feasibility associated with the in-process research and development projects had not been established and no alternative future use existed.

The Company identified in-process research and development projects in areas for which technological feasibility had not been established and no alternative future use existed. These in-process research and development projects consist of two components: design automation tool and tracking systems and other. In assessing the projects, the Company considered key characteristics of the technology as well as its future prospects, the rate technology changes in the industry, product life cycles, and various projects’ stage of development.

14




The value of in-process research and development was determined using the income approach method, which calculated the sum of the discounted future cash flows attributable to the projects once commercially viable using a 40% discount rate, which were derived from a weighted-average cost of capital analysis and adjusted to reflect the stage of completion of the projects and the level of risks associated with the projects. The percentage of completion for each project was determined by identifying the research and development expenses invested in the project as a ratio of the total estimated development costs required to bring the project to technical and commercial feasibility. The following table summarizes certain information of each significant project:

Design Automation Tool

 

Stage
of Completion

 

Total Cost Incurred
to Date

 

Total Costs
for the Project

 

Completion Date

 

As of January 10, 2007(acquisition date)

 

5%

 

$

0.2 million

 

$

2.6 million

 

Dec 2010

 

As of July 1, 2007

 

30%

 

$

0.8 million

 

$

2.6 million

 

Jun 2008

 

 

Tracking System and Other

 

Stage
of Completion

 

Total Cost Incurred
to Date

 

Total Costs
for the Project

 

Completion Date

 

As of January 10, 2007 (acquisition date)

 

30%

 

$

0.2 million

 

$

0.8 million

 

Jul 2007

 

As of July 1, 2007

 

100%

 

$

0.8 million

 

$

0.8 million

 

Jun 2007

 

 

Status of In-Process Research and Development Projects:

As of July 1, 2007, the Company has incurred total post-acquisition costs of approximately $0.6 million related to the design automation tool project and estimates that an additional investment of $1.8 million will be required to complete the project. The Company expects to complete the design automation tool project by June 2008, approximately two and a half years earlier than the original estimate.

During the second quarter of fiscal 2007, the Company has completed the tracking systems project and incurred total project costs of $0.8 million, of which $0.6 million was incurred after the acquisition.

The development of the design automation tool remains a significant risk due to factors including the remaining efforts to achieve technical viability, rapidly changing customer markets, uncertain standards for new products, and competitive threats. The nature of the efforts to develop these technologies into commercially viable products consists primarily of planning, designing, experimenting, and testing activities necessary to determine that the technologies can meet market expectations, including functionality and technical requirements. Failure to bring these products to market in a timely manner could result in a loss of market share or a lost opportunity to capitalize on emerging markets and could have a material adverse impact on the Company’s business and operating results.

Note 7. Advances to Suppliers and Other Current Assets

The Company has entered into agreements with various polysilicon, ingot, wafer, solar cells and solar module vendors and manufacturers. These agreements specify future quantities and pricing of products to be supplied by the vendors for periods up to 13 years. Certain agreements also provide for penalties or forfeiture of advanced deposits in the event the Company terminates the arrangements (see Note 13).

Furthermore, under certain of these agreements, the Company is required to make prepayments to the vendors over the terms of the arrangements. In the second quarter of fiscal 2007, the Company paid advances totaling $15.6 million in accordance with the terms of existing supply agreements. The Company may also, from time to time, make advance payments in connection with purchases of services and manufacturing equipment from a variety of vendors and suppliers. As of July 1, 2007, advances to suppliers totaled $93.2 million, the current portion of which is $10.2 million.

The Company’s future prepayment obligations related to these agreements as of July 1, 2007 and inclusive of prepayment obligations entered into on July 16, 2007 (see Note 16) are as follows (in thousands):

2007 (remaining six months)

 

$

60,490

 

2008

 

56,040

 

2009

 

48,840

 

2010

 

11,100

 

 

 

$

176,470

 

 

On July 2, 2007, the Company paid an additional advance of $10.0 million in accordance with the terms of an existing supply agreement.

Note 8. Transactions with Cypress

Purchases of Imaging and Infrared Detector Products from Cypress

The Company purchases wafers from Cypress at intercompany prices which are consistent with Cypress’ internal transfer pricing methodology.

15




Manufacturing Services in Texas

The Company originally made its imaging and infrared detector and solar power products at its former Sunnyvale, California facility. In May 2002, the Company installed certain tenant improvements to build a pilot wafer fabrication line for a newly designed solar cell in a Cypress facility located in Texas. The Company then paid pro rata costs for materials and Cypress personnel to operate the facility which made the Company’s pre-commercial production solar cells until the Philippines facility came on line in November 2004. In late 2004, the Company moved its imaging and infrared detector production lines to the Cypress Texas facility and continues to pay the costs of materials and Cypress personnel to operate the facility.

Administrative Services Provided by Cypress

Cypress has seconded employees and consultants to the Company for different time periods for which the Company pays their fully-burdened compensation. In addition, Cypress personnel render services to the Company to assist with administrative functions such as legal, tax, treasury, information technology, employee benefits and other Cypress corporate services and infrastructure. Cypress bills the Company for a portion of the Cypress employees’ fully-burdened compensation. In the case of the Philippines subsidiary, which entered into a services agreement for such secondments and other consulting services in January 2005, the Company pays the fully-burdened compensation plus 10%. Amounts paid for these services are recorded as general and administrative expenses in the accompanying statements of operations.

Leased Facility in the Philippines

In 2003, the Company and Cypress reached an understanding that the Company would build out and occupy a building owned by Cypress for its wafer fabrication facility in the Philippines. The Company entered into a lease agreement for this facility, which expires in July 2021. Under the lease, the Company will pay Cypress at a rate equal to the cost to Cypress for that facility (including taxes, insurance, repairs and improvements) until the earlier of November 2015 or a change in control of the Company occurs, which includes such time as Cypress ceases to own at least a majority of the aggregate number of shares of all classes of the Company’s common stock then outstanding. Thereafter, the Company will pay market rate rent for the facility. The Company will have the right to purchase the facility from Cypress at any time at Cypress’ original purchase price of approximately $8.0 million, plus interest computed on a variable index starting on the date of purchase by Cypress until the sale to the Company, unless such purchase option is exercised after a change of control of the Company, in which case the purchase price shall be at a market rate, as reasonably determined by Cypress. The lease agreement also contains certain indemnification and exculpation provisions by the Company for the benefit of Cypress as lessor.

Leased Facility in California

On May 15, 2006, the Company entered into a lease agreement for its 43,732 square foot headquarters, which is located in a building owned by Cypress in San Jose, California, for $6.0 million over the five-year term of the lease. On July 1, 2007, the Company entered into an amendment to the lease agreement, increasing the rentable square footage and the total lease obligations to 51,228 and $7.1 million, respectively, over the five-year term of the lease. In the event Cypress decides to sell the building, the Company has the right of first refusal to purchase the building at a fair market price which will be based on comparable sales in the area.

Purchases of imaging and infrared detector products from Cypress, manufacturing services provided by Cypress in Texas, administrative services provided by Cypress and the facilities leased from Cypress in the Philippines and in California aggregated $2.2 million and $4.5 million for the three and six months ended July 1, 2007, respectively, and $3.3 million and $6.1 million for the three and six months ended July 2, 2006, respectively.

2005 Separation and Service Agreements

On October 6, 2005, the Company entered into a series of separation and services agreements with Cypress. Among these agreements are a master separation agreement, a sublease of the land and a lease for the building in the Philippines (see above); a three-year wafer manufacturing agreement for detector products at inter-company pricing; a three-year master transition services agreement under which Cypress would allow the Company to continue to utilize services provided by Cypress such as corporate accounting, legal, tax, information technology, human resources and treasury administration at Cypress’ cost; an asset lease under which Cypress will lease certain manufacturing assets from the Company; an employee matters agreement under which the Company’s employees would be allowed to continue to participate in certain Cypress health insurance and other employee benefits plans; an indemnification and insurance matters agreement; an investor rights agreement; and a tax sharing agreement. All of these agreements, except the tax sharing agreement and the manufacturing asset lease agreement, became effective at the time of completion of the Company’s initial public offering in November 2005.

Master Separation Agreement

In October 2005, the Company entered into a master separation agreement containing the framework with respect to the Company’s separation from Cypress. The master separation agreement provides for the execution of various ancillary agreements that further specify the terms of the separation.

16




Wafer Manufacturing Agreement

The Company has entered into an agreement with Cypress to continue to make infrared and imaging detector products for the Company at prices consistent with the then current Cypress transfer pricing, which is equal to the forecasted cost to Cypress to manufacture the wafers, for the earlier of the next three years or until a change in control of the Company occurs, which includes until such time as Cypress ceases to own at least a majority of the aggregate number of shares of all classes of the Company common stock then outstanding, after which a new supply agreement may be negotiated or the Company and Cypress will negotiate a reasonable winding-up procedure. In addition, the Company may use other Cypress fabs for development work on a cost per activity basis.

The Company will indemnify Cypress for any liabilities that arise only to the extent that they are based on claims of infringement based on the Company’s design specifications that the Company submits to Cypress for the manufacture of the Company’s products. Cypress will indemnify the Company for liabilities that arise only to the extent that they are based on claims that the manufacturing, assembling, product testing or packaging process that Cypress uses for the Company’s products infringes or violates upon the intellectual property rights of third parties or Cypress’ unauthorized use of the Company’s design specifications or proprietary information.

Master Transition Services Agreement

The Company has also entered into a master transition services agreement which would govern the provisions of services to us by Cypress, such as: financial services, human resources, legal matters, training programs, and information technology.

For a period of three years following the Company’s November 2005 initial public offering of 8.8 million shares of class A common stock (“IPO”) or earlier if a change of control of the Company occurs, Cypress would provide these services and the Company would pay Cypress for services provided to the Company, at Cypress’ cost (which, for purposes of the master transition services agreement, will mean an appropriate allocation of Cypress’ full salary and benefits costs associated with such individuals as well as any out-of-pocket expenses that Cypress incurs in connection with providing the Company with those services) or at the rate negotiated with Cypress. Cypress will have the ability to deny requests for services under this agreement if, among other things, the provisions of such services creates a conflict of interest, causes an adverse consequence to Cypress, requires Cypress to retain additional employees or other resources or the provision of such services become impracticable as a result or cause outside of the control of Cypress. In addition, Cypress will incur no liability in connection with the provision of these services. The master transition services agreement also contains certain indemnification provisions by the Company for the benefit of Cypress.

Lease for Manufacturing Assets

In 2005 the Company entered into a lease with Cypress under which Cypress leases from the Company certain manufacturing assets owned by the Company and located in Cypress’ Texas manufacturing facility. The term of the lease is 27 months and it expires on December 31, 2007. Under this lease, Cypress is reimbursing the Company’s cost of approximately $0.7 million divided over the life of the leasehold improvements.

Employee Matters Agreement

The Company entered into an employee matters agreement with Cypress to allocate assets, liabilities and responsibilities relating to its current and former U.S. and international employees and its employees’ participation in the employee benefits plans that Cypress sponsors and maintains.

The Company’s eligible employees generally remain able to participate in Cypress’ benefit plans, as they may change from time to time. The Company is responsible for all liabilities incurred with respect to the Cypress plans by the Company as a participating company in such plans. The Company intends to have its own benefit plans established by the time its employees no longer are eligible to participate in Cypress’ benefit plans. Once the Company has established its own benefit plans, the Company will have the ability to modify or terminate each plan in accordance with the terms of those plans and the Company’s policies. It is the Company’s intent that employees not receive duplicate benefits as a result of participation in its benefit plans and the corresponding Cypress benefit plans.

All of the Company’s eligible employees are able to continue to participate in Cypress’ health plans, life insurance and other benefit plans as they may change from time to time, until the earliest of, (1) a change of control of the Company occurs, which includes such time as Cypress ceases to own at least a majority of the aggregate number of shares of all classes of the Company’s common stock then outstanding, (2) such time as the Company’s status as a participating company under the Cypress plans is not permitted by a Cypress plan or by applicable law, (3) such time as Cypress determines in its reasonable judgment that the Company’s status as a participating company under the Cypress plans has or will adversely affect Cypress, or its employees, directors, officers, agents, affiliates or its representatives, or (4) such earlier date as the Company and Cypress mutually agree. However, to avoid redundant benefits, the Company’s employees will generally be precluded from participating in Cypress’ stock option plans and stock purchase plans.

17




With respect to the Cypress 401(k) Plan, the Company is obligated to establish its own 401(k) Plan within 90 days of separation from Cypress, and Cypress will transfer all accounts in the Cypress 401(k) Plan held by the Company’s employees to the Company’s 401(k) Plan.

Indemnification and Insurance Matters Agreement

The Company will indemnify Cypress and its affiliates, agents, successors and assigns from all liabilities arising from environmental conditions existing on, under, about or in the vicinity of any of the Company’s facilities, or arising out of operations occurring at any of the Company’s facilities, including the California facilities, whether prior to or after the separation; existing on, under, about or in the vicinity of the Philippines facility which the Company occupies, or arising out of operations occurring at such facility, whether prior to or after the separation, to the extent that those liabilities were caused by the Company; arising out of hazardous materials found on, under or about any landfill, waste, storage, transfer or recycling site and resulting from hazardous materials stored, treated, recycled, disposed or otherwise handled by any of the Company’s operations or the Company’s California and Philippines facilities prior to the separation; and arising out of the construction activity conducted by or on behalf of the Company at Cypress’ Texas facility.

The indemnification and insurance matters agreement and the master transition services agreement also contain provisions governing the Company’s insurance coverage, which are under the Cypress insurance policies (other than the Company’s directors and officers insurance, for which the Company has its own separate policy) until the earliest of (1) a change of control of the Company, which includes such time as Cypress ceases to own at least a majority of the aggregate number of shares of all classes of the Company’s common stock then outstanding, (2) the date on which Cypress’ insurance carriers do not permit the Company to remain on Cypress policies, (3) the date on which Cypress’ cost of insurance under any particular insurance policy increases, directly or indirectly, due to the Company’s inclusion or participation in such policy, (4) the date on which the Company’s coverage under the Cypress policies causes a real or potential conflict of interest or hardship for Cypress, as determined solely by Cypress or (5) the date on which Cypress and the Company mutually agree to terminate this arrangement. Prior to that time, Cypress will maintain insurance policies on the Company’s behalf, and the Company shall reimburse Cypress for expenses related to insurance coverage during this period. The Company will work with Cypress to secure additional insurance if desired and cost effective.

Investor Rights Agreement

The Company has entered into an investor rights agreement with Cypress providing for specified (1) registration and other rights relating to the Company’s shares of the Company’s common stock, (2) information and inspection rights, (3) coordination of auditing practices and (4) approval rights with respect to certain transactions.

Tax Sharing Agreement

The Company has entered into a tax sharing agreement with Cypress providing for each of the party’s obligations concerning various tax liabilities. The tax sharing agreement is structured such that Cypress will pay all federal, state, local and foreign taxes that are calculated on a consolidated or combined basis (while being a member of Cypress’ consolidated or combined group pursuant to federal, state, local and foreign tax law). The Company’s portion of such tax liability or benefit will be determined based upon its separate return tax liability as defined under the tax sharing agreement. Such liability or benefit will be based on a pro forma calculation as if the Company were filing a separate income tax return in each jurisdiction, rather than on a combined or consolidated basis with Cypress subject to adjustments as set forth in the tax sharing agreement.

After the date the Company ceases to be a member of Cypress’ consolidated group for federal income tax purposes or state income tax purposes, as and to the extent that the Company becomes entitled to utilize on the Company’s separate tax returns portions of those credit or loss carryforwards existing as of such date, the Company will distribute to Cypress the tax effect, estimated to be 34% for federal income tax purposes, of the amount of such tax loss carryforwards so utilized, and the amount of any credit carryforwards so utilized. The Company will distribute these amounts to Cypress in cash or in the Company’s shares, at the Company’s option. As of December 31, 2006, the Company has approximately $50.6 million of federal net operating loss carryforwards and approximately $4.8 million of California net operating loss carryforwards meaning that such potential future payments to Cypress, which would be made over a period of several years, would therefore aggregate approximately $15.0 million.

Upon completion of its follow-on public offering of common stock in June 2006, the Company is no longer considered to be a member of Cypress’ consolidated group for federal income tax purposes. Accordingly, the Company will be subject to the obligations payable to Cypress for any federal income tax credit or loss carryforwards utilized in its federal tax returns in subsequent periods, as explained in the preceding paragraph.

The Company will continue to be jointly and severally liable for any tax liability as governed under federal, state and local law during all periods in which it is deemed to be a member of the Cypress consolidated or combined group. Accordingly, although the tax sharing agreement allocates tax liabilities between Cypress and all its consolidated subsidiaries, for any period in which the Company is included in Cypress’ consolidated group, the Company could be liable in the event that any federal tax liability was incurred, but not discharged, by any other member of the group.

18




If Cypress distributes the Company’s class B common stock to Cypress stockholders in a transaction intended to qualify as a tax-free distribution under Section 355 of the Code, Cypress intends to obtain an opinion of counsel and/or a ruling from the Internal Revenue Service to the effect that such distribution qualifies under Section 355 of the Code. Despite such an opinion or ruling, however, the distribution may nonetheless be taxable to Cypress under Section 355(e) of the Code if 50% or more of the Company’s voting power or economic value is acquired as part of a plan or series of related transactions that includes the distribution of the Company’s stock. The tax sharing agreement includes the Company’s obligation to indemnify Cypress for any liability incurred as a result of issuances or dispositions of the Company’s stock after the distribution, other than liability attributable to certain dispositions of the Company’s stock by Cypress, that cause Cypress’ distribution of shares of the Company’s stock to its stockholders to be taxable to Cypress under Section 355(e) of the Code.

The tax sharing agreement further provides for cooperation with respect to tax matters, the exchange of information and the retention of records which may affect the income tax liability of either party. Disputes arising between Cypress and us relating to matters covered by the tax sharing agreement are subject to resolution through specific dispute resolution provisions contained in the agreement.

Note 9. Foreign Currency Derivatives

The Company has non-U.S. subsidiaries that operate and sell the Company’s products in various global markets, primarily in Europe. As a result, the Company is exposed to risks associated with changes in foreign currency exchange rates. It is the Company’s policy to use various hedge instruments to manage the exposures associated with purchases of foreign sourced equipment, net asset or liability positions of its subsidiaries and forecasted revenues and expenses. The Company does not enter into foreign currency derivative financial instruments for speculative or trading purposes.

As of July 1, 2007, the Company’s hedge instruments consisted of foreign currency option contracts and foreign currency forward exchange contracts. The Company calculates the fair value of its option and forward contracts based on market volatilities, spot rates and interest differentials from published sources.

In accordance with Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities,” the Company accounts for its hedges of forecasted foreign currency revenues as cash flow hedges and hedges of firmly committed purchase contracts denominated in foreign currency as fair value hedges.

Cash Flow Hedges: Hedges of forecasted foreign currency denominated revenues are designated as cash flow hedges and changes in fair value of the effective portion of hedge contracts are recorded in accumulated other comprehensive income (loss) in stockholders’ equity in the Condensed Consolidated Balance Sheets. Amounts deferred in accumulated other comprehensive income (loss) are reclassified into the Condensed Consolidated Statement of Operations in the periods in which the hedged exposure impacts earnings. The effective portion of unrealized gains (losses) recorded in accumulated other comprehensive income (loss), net of tax, was a $0.3 million gain and a $1.4 million loss for the three months ended July 1, 2007 and July 2, 2006, respectively, and a $0.8 million gain and a $2.3 million loss for the six months ended July 1, 2007 and July 2, 2006, respectively. As of July 1, 2007 and December 31, 2006, the Company had outstanding cash flow hedge forward contracts with an aggregate notional value of $60.2 million and $89.6 million, respectively. As of July 1, 2007 and December 31, 2006, the Company had outstanding cash flow hedge option contracts with an aggregate notional value of $53.2 million and $16.0 million, respectively. The maturity dates of the outstanding contracts ranged from July 2007 to April 2008.

Fair Value Hedges: On occasion, the Company commits to purchase equipment in foreign currency, predominantly Euros. When these purchases are hedged and qualify as firm commitments under SFAS No. 133, they are designated as fair value hedges and changes in the fair value of the firm commitment derivative contract are recognized in the Condensed Consolidated Statement of Operations. Under fair value hedge treatment, the changes in the firm commitment on a spot to spot basis are recorded in property and equipment, net, in the Condensed Consolidated Balance Sheet and in other income (expense), net in the Condensed Consolidated Statement of Operations. As of July 1, 2007, the Company had no outstanding fair value hedges.

Both cash flow hedges and fair value hedges are tested for effectiveness each period on a spot to spot basis using the dollar-offset method. Both the excluded time value and any ineffectiveness, which were not significant for all periods, are recorded in other income and (expense), net.

In addition, the Company began hedging the net balance sheet effect of Euro denominated assets and liabilities in 2005 primarily for Euro denominated receivables from customers, prepayments to suppliers and advances received from customers. The Company records its hedges of foreign currency denominated monetary assets and liabilities at fair value with the related gains or losses recorded in other income. The gains or losses on these contracts are substantially offset by transaction gains or losses on the underlying balances being hedged. As of July 1, 2007 and December 31, 2006, the Company held forward contracts with an aggregate notional value of $29.8 million and $37.6 million, respectively, to hedge the risks associated with Euro foreign currency denominated assets and liabilities.

19




Note 10. Stock-Based Compensation

The following table summarizes the consolidated stock-based compensation expense, by type of awards:

 

Three Months Ended

 

Six Months Ended

 

(In thousands)

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Employee stock options

 

$

4,847

 

$

1,018

 

$

9,593

 

$

2,172

 

Non-employee stock options

 

 

19

 

 

304

 

Restricted stock

 

8,572

 

108

 

14,548

 

143

 

Amounts capitalized in inventory

 

(189

)

(8

)

(308

)

(70

)

Total stock-based compensation expense

 

$

13,230

 

$

1,137

 

$

23,833

 

$

2,549

 

 

The following table summarizes the consolidated stock-based compensation expense by line item in the Consolidated Statements of Operations:

 

Three Months Ended

 

Six Months Ended

 

(In thousands)

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Cost of revenue

 

$

3,198

 

$

243

 

$

5,448

 

$

436

 

Research and development

 

348

 

264

 

849

 

684

 

Sales, general and administrative

 

9,684

 

630

 

17,536

 

1,429

 

Total stock-based compensation expense

 

$

13,230

 

$

1,137

 

$

23,833

 

$

2,549

 

 

As stock-based compensation expense recognized in the Condensed Consolidated Statements of Operations is based on awards ultimately expected to vest, it has been reduced for estimated forfeitures. SFAS No. 123(R) requires forfeitures to be estimated at the time of grant and revised, if necessary, in subsequent periods if actual forfeitures differ from those estimates.

Consolidated net cash proceeds from the issuance of shares under the Company’s employee stock plans were $3.0 million and $5.0 million for the three and six months ended July 1, 2007, respectively, and $1.4 million and $1.8 million for the three and six months ended July 2, 2006, respectively. No income tax benefit was realized from stock option exercises during the three and six months ended July 1, 2007 and July 2, 2006. As required, the Company presents excess tax benefits from the exercise of stock options, if any, as financing cash flows rather than operating cash flows.

The following table summarizes the unrecognized stock-based compensation costs by type of awards:

(In thousands, except years)

 

As of
July 1, 2007

 

Weighted-
Average
Amortization
Period
(in years)

 

Stock options

 

$

31,403

 

1.8

 

Restricted stock

 

29,941

 

3.4

 

Shares subject to re-vesting restrictions

 

31,949

 

1.5

 

Total unrecognized stock-based compensation balance

 

$

93,293

 

 

 

 

Equity Incentive Program

On May 4, 2007, the Company’s stockholders approved an additional increase in the number of shares available for future issuance by 925,000 shares under the Company’s Amended and Restated 2005 Stock Incentive Plan under which the Company may issue restrictive shares, stock appreciation rights, stock units, incentive or non-statutory stock options to purchase common stock or stock purchase rights to directors, employees and consultants.

The following table summarizes the Company’s stock option activities:

 

Shares 
(in thousands)

 

Weighted-
Average
Exercise
Price Per Share

 

Options outstanding as of December 31, 2006

 

4,980

 

$

3.97

 

Options exchanged/assumed in connection with SP Systems acquisition

 

1,602

 

5.54

 

Exercised

 

(720

)

2.78

 

Forfeited

 

(33

)

19.13

 

Options outstanding as of April 1, 2007

 

5,829

 

4.47

 

Granted

 

18

 

56.20

 

Exercised

 

(1,153

)

2.57

 

Forfeited

 

(35

)

10.64

 

Outstanding as of July 1, 2007

 

4,659

 

5.09

 

Exercisable as of July 1, 2007

 

1,345

 

3.69

 

 

20




Information regarding the Company’s outstanding stock options as of July 1, 2007 was as follows:

 

 

Options Outstanding

 

Options Exercisable

 

Range of Exercise Price

 

Shares
(in
thousands)

 

Weighted-
Average
Remaining
Contractual
Life
(in years)

 

Weighted-
Average
Exercise
Price per
Share

 

Aggregate
Intrinsic
Value
(in
thousands)

 

Shares
(in
thousands)

 

Weighted-
Average
Remaining
Contractual
Life
(in years)

 

Weighted-
Average
Exercise
Price per
Share

 

Aggregate
Intrinsic
Value
(in thousands)

 

$    0.04—0.75

 

837

 

4.51

 

$

0.29

 

$

52,509

 

233

 

5.17

 

$

0.48

 

$

14,608

 

0.88—2.66

 

350

 

7.16

 

1.98

 

21,348

 

100

 

6.41

 

1.72

 

6,156

 

3.30—4.95

 

2,660

 

7.35

 

3.33

 

158,864

 

881

 

7.28

 

3.31

 

52,608

 

7.00—16.20

 

421

 

8.15

 

8.34

 

23,071

 

91

 

8.14

 

8.24

 

4,974

 

 17.00—56.20

 

391

 

9.00

 

26.63

 

14,263

 

40

 

8.51

 

25.46

 

1,504

 

 

 

4,659

 

7.03

 

5.09

 

$

270,055

 

1,345

 

6.94

 

3.69

 

$

79,850

 

 

The aggregate intrinsic value in the preceding table represents the total pre-tax intrinsic value, based on the Company’s closing stock price of $63.05 at July 1, 2007, which would have been received by the option holders had all option holders exercised their options as of that date. The total number of in-the-money options exercisable was 1.3 million shares as of July 1, 2007.

The following table summarizes the Company’s non-vested stock options and restricted stock activities:

 

Stock Options

 

Restricted Stock

 

 

 

Shares 
(in thousands)

 

Weighted-
Average
Exercise Price
Per Share

 

Shares 
(in thousands)

 

Weighted-
Average
Grant Date Fair
Value Per Share

 

Outstanding as of December 31, 2006

 

3,141

 

$

4.45

 

229

 

$

35.40

 

Granted

 

1,602

 

5.54

 

269

 

41.68

 

Vested

 

(993

)

2.75

 

(16

)

33.34

 

Forfeited

 

(33

)

2.78

 

(4

)

39.86

 

Outstanding as of April 1, 2007

 

3,717

 

5.39

 

478

 

38.97

 

Granted

 

18

 

56.20

 

337

 

57.19

 

Vested

 

(386

)

5.71

 

(31

)

56.58

 

Forfeited

 

(35

)

2.57

 

(15

)

57.13

 

Outstanding as of July 1, 2007

 

3,314

 

5.66

 

769

 

45.62

 

 

Stock Unit Plan:

As of July 1, 2007, the Company has granted approximately 192,431 units to approximately 1,734 employees in the Philippines at an average unit price of $32.75 in relation to its 2005 Stock Unit Plan, under which participants are awarded the right to receive cash payments from the Company in an amount equal to the appreciation in the Company’s common stock between the award date and the date the employee redeems the award. A maximum of 300,000 stock units may be subject to stock unit awards granted under the 2005 Stock Unit Plan. For the three and six months ended July 1, 2007, total compensation expense associated with the 2005 Stock Unit Plan was $0.4 million and $0.8 million, respectively.

21




Note 11. Income Taxes

The Company’s effective rate of income tax benefit was 58% and 71% for the three and six months ended July 1, 2007, respectively, and the effective rate of income tax provision was 7% for each of the three and six months ended July 2, 2006. The tax benefit for the first two quarters of fiscal 2007 was primarily attributable to the recognition of deferred tax assets as a result of the Company’s acquisition of SP Systems and the effect of amortization of purchased intangible assets on deferred tax liability, partially offset by non-U.S. taxes on income earned in certain countries that was not offset by current year net operating losses in other countries. The tax provision for the second quarter of fiscal 2006 was attributable to non-U.S. taxes on income earned in certain countries that was not offset by current year net operating losses in other countries.

Unrecognized Tax Benefits

The Company adopted the provisions of FIN 48 on January 1, 2007. As of January 1, 2007, the total amount of unrecognized tax benefits recorded in the Condensed Consolidated Balance Sheet was approximately $1.1 million, which, if recognized, would affect the Company’s effective tax rate. The additional amount of unrecognized tax benefits accrued during the first two quarters of fiscal 2007 was $2.0 million. Management believes that events that could occur in the next 12 months and cause a change in unrecognized tax benefits include, but are not limited to, the following:

·                  completion of examinations of the Company’s tax returns by the U.S. or foreign taxing authorities; and

·                  expiration of statue of limitations on the Company’s tax returns.

The calculation of unrecognized tax benefits involves dealing with uncertainties in the application of complex global tax regulations. Uncertainties include, but are not limited to, the impact of legislative, regulatory, and judicial developments, transfer pricing and the application of withholding taxes. Management regularly assesses the Company’s tax positions in light of legislative, bilateral tax treaty, regulatory and judicial developments in the countries in which the Company does business. Management determined that an estimate of the range of reasonably possible change in the amounts of unrecognized tax benefits within the next 12 months cannot be made.

Classification of Interest and Penalties

The Company’s policy is to classify interest expense and penalty, if any, as components of income tax provision in the Condensed Consolidated Statements of Operations. No material amount has been accrued through the first half of fiscal 2007.

Tax Years and Examination

The following table summarizes the Company’s major tax jurisdictions and the tax years that remain subject to examination by these jurisdictions as of January 1, 2007:

Tax Jurisdictions

 

Tax Years

 

United States

 

2003 and onward

 

California

 

2002 and onward

 

 

Additionally, while years prior to 2003 for the U.S. corporate tax return are not open for assessment, the IRS can adjust net operating loss and research and development carryovers that were generated in prior years and carried forward to 2003.

The Internal Revenue Service (“IRS”) is currently conducting an audit of PowerLight’s federal income tax returns for fiscal 2004. As of July 1, 2007, no material adjustments have been proposed by the IRS.   Changes to PowerLight’s pre-acquisition tax liabilities, if any, would be recorded as a purchase price adjustment.  Management believes that the ultimate outcome of the IRS examination will not have a material impact on the Company’s financial position or results of operations.

Note 12. Segment and Geographical Information

Prior to fiscal year 2007, the Company operated in one business segment comprising the design, manufacture and sale of solar electric power products, imaging and infrared detectors based on its proprietary processes and technologies. Effective January 10, 2007, the Company operated in two business segments: systems and components. The systems segment generally represents sales directly to systems owners of engineering, procurement, construction and other services relating to solar electric power systems that integrate the Company’s solar panels and balance of systems components, as well as materials sourced from other manufactures. The components segment primarily represents sales of the Company’s solar cells, solar panels and inverters to solar systems installers and other resellers. In addition, the components segment includes sales of imaging and infrared detectors to OEMs. The Chief Operating Decision Maker (CODM), as defined by SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information” (SFAS No. 131), assesses the performance of both operating segments using information about its revenue and gross margin.

22




The following tables present revenue by geography and segment, gross margin by segment, revenue by significant customer and property, plant and equipment information based on geographic region. Revenue is based on the destination of the shipments. Property, plant and equipment are based on the physical location of the assets:

 

Three Months Ended

 

Six Months Ended

 

 

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Revenue by geography:

 

 

 

 

 

 

 

 

 

United States

 

37

%

25

%

38

%

28

%

Germany

 

8

%

52

%

11

%

51

%

Spain

 

38

%

%

31

%

%

Austria

 

10

%

%

9

%

%

Rest of Europe

 

5

%

16

%

6

%

12

%

Asia

 

1

%

5

%

5

%

6

%

Others

 

1

%

2

%

%

3

%

 

 

100

%

100

%

100

%

100

%

Revenue by segment:

 

 

 

 

 

 

 

 

 

Systems

 

60

%

%

58

%

%

Components

 

40

%

100

%

42

%

100

%

 

 

100

%

100

%

100

%

100

%

Gross margin by segment:

 

 

 

 

 

 

 

 

 

Systems

 

12

%

%

16

%

%

Components

 

25

%

21

%

25

%

18

%

 

Significant Customers:

 

 

 

Three Months Ended

 

Six Months Ended

 

Customer

 

Business Segment

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

SolarPack

 

Systems

 

34

%

 

%

 

20

%

 

%

 

Solon AG

 

Components

 

11

%

 

29

%

 

11

%

 

28

%

 

MMA Renewable Ventures

 

Systems

 

10

%

 

%

 

8

%

 

%

 

Conergy AG

 

Components

 

7

%

 

22

%

 

8

%

 

22

%

 

Elecnor

 

Systems

 

4

%

 

%

 

10

%

 

%

 

PowerLight Corporation

 

Components

 

n.a.

 

 

15

%

 

n.a.

 

 

14

%

 

 

(In thousands)

 

July 1, 2007

 

December 31, 2006

 

Property, plant and equipment by geography:

 

 

 

 

 

United States

 

$

10,517

 

$

8,051

 

Philippines

 

285,259

 

192,335

 

China

 

 

2,042

 

 

 

$

295,776

 

$

202,428

 

 

Note 13. Commitments and Contingencies

Operating Lease Commitments

The Company leases its San Jose, California facility under a non-cancelable operating lease from Cypress, which expires on April 30, 2011 (see Note 8). The lease also requires the Company to pay property taxes, insurance and certain other costs. The Company also leases its solar cell manufacturing facility in the Philippines from Cypress, under a lease which expires in July 2021 (see Note 8). In December 2005, the Company entered into a 5-year operating lease from an unaffiliated third party for an additional building in the Philippines. The Company also has various lease arrangements for offices in Berkeley, California which expire between 2007 and 2009, as well as for a field office in New Jersey, which expires in 2011. In December 2006, the Company (through SP Systems acquired on January 10, 2007) entered into an eleven-year lease agreement for its facility in Richmond, California, which the Company expects to occupy in the fourth quarter of 2007. Future minimum obligations under all non-cancelable operating leases as of July 1, 2007 are as follows (in thousands):

2007 (remaining six months)

 

$

1,547

 

2008

 

4,095

 

2009

 

4,200

 

2010

 

4,248

 

2011

 

3,102

 

Thereafter

 

19,665

 

 

 

$

36,857

 

 

23




Purchase Commitments

The Company purchases raw materials for inventory, services and manufacturing equipment from a variety of vendors. During the normal course of business, in order to manage manufacturing lead times and help assure adequate supply, the Company enters into agreements with contract manufacturers and suppliers that either allow them to procure goods and services based upon specifications defined by the Company, or that establish parameters defining the Company’s requirements. In certain instances, these agreements allow the Company the option to cancel, reschedule or adjust the Company’s requirements based on its business needs prior to firm orders being placed. Consequently, only a portion of the Company’s recorded purchase commitments arising from these agreements are firm, non-cancelable and unconditional commitments.

The Company also has agreements with several suppliers of polysilicon, ingots, wafers, solar cells and solar panels and which specify future quantities and pricing of products to be supplied by the vendors for periods up to 13 years and provide for certain consequences, such as forfeiture of advanced deposits and liquidated damages relating to previous purchases, in the event that the Company terminates the arrangements (see Note 7).

At July 1, 2007, total obligations related to such supplier agreements was $2.0 billion of which $250.3 million was related to a joint venture (as discussed below). The Company’s non-cancelable purchase orders related to equipment and building improvements totaled approximately $80.7 million.

Future minimum obligations under supplier agreements and non-cancelable purchase orders as of July 1, 2007 and inclusive of minimum obligations under the supply agreement entered into on July 16, 2007 (see Note 16) are as follows (in thousands):

2007 (remaining six months)

 

$

179,731

 

2008

 

264,944

 

2009

 

341,756

 

2010

 

272,739

 

2011

 

300,479

 

Thereafter

 

676,041

 

 

 

$

2,035,690

 

 

Joint Venture

In the third quarter of fiscal 2006, the Company entered into an agreement with Woongjin Coway Co., Ltd. (“Woongjin”), a provider of environmental products located in Korea, to form Woongjin Energy Co., Ltd (“Woongjin Energy”), a joint venture to manufacture monocrystalline silicon ingots. Under the joint venture, the Company and Woongjin will fund the joint venture through capital investments. In addition, Woongjin Energy will obtain a $33.0 million loan to be guaranteed by Woongjin. Additionally, the Company will supply polysilicon and technology required for the silicon ingot manufacturing to the joint venture, and the Company will procure the manufactured silicon ingots from the joint venture. Woongjin Energy is expected to begin manufacturing in the fourth quarter of fiscal 2007, and the Company expects to purchase approximately $250 million of silicon ingots from Woongjin Energy under a five-year agreement.

The Company has invested $4.8 million in the joint venture comprised of a 19.9% equity investment valued at $1.5 million and a $3.3 million convertible note that is convertible at the Company’s option into an additional 20.1% equity ownership in the joint venture. The entire investment is classified as “Other Long-Term Assets” in the July 1, 2007 consolidated balance sheet. The Company accounted for its joint venture in Woongjin Energy using the equity method, in which the minority interest in the consolidated statements of operations is immaterial for the three and six-month period ended July 1, 2007. Neither party has contractual obligations to provide any additional funding to the joint venture. As of July 1, 2007, the joint venture was in the development stage and had no operations.

Product Warranties

The Company warrants or guarantees the performance of its solar panels at certain levels of conversion efficiency for extended periods, often as long as 25 years. It also warrants or guarantees the functionality of solar cells and imaging detectors for at least one year. Therefore, the Company maintains warranty reserves to cover potential liability that could result from these guarantees. The Company’s potential liability is generally in the form of product replacement. Warranty reserves are based on the Company’s best estimate of such liabilities and are recognized as a cost of revenue. The Company

24




continuously monitors product returns for warranty failures and maintains a reserve for the related warranty expenses based on historical experience of similar products as well as various other assumptions that are considered reasonable under the circumstances. Warranty charges were $1.4 million and $5.6 million during the three and six months ended July 1, 2007, respectively, and $1.3 million and $1.6 million during the three and six months ended July 2, 2006, respectively.

The Company generally provides warranty on systems for a period of five years. The Company’s estimated warranty cost for each project is accrued and the related costs are charged against the warranty accrual when incurred. It is not possible to predict the maximum potential amount of future warranty-related expenses under these or similar contracts due to the conditional nature of the Company’s obligations and the unique facts and circumstances involved in each particular contract. Historically, warranty costs related to contracts have been within management’s expectations.

The following summarizes activity within accrued warranty:

 

 

Three Months Ended

 

Six Months Ended

 

(In thousands)

 

July 1, 2007

 

July 2, 2006

 

July 1, 2007

 

July 2, 2006

 

Balance at beginning of the period

 

$

13,560

 

$

642

 

$

3,446

 

$

574

 

SP Systems accrued balance at date of acquisition

 

 

 

6,542

 

 

Accruals for warranties during the period

 

1,441

 

1,346

 

5,588

 

1,577

 

Settlements made during the period

 

(687

)

 

(1,262

)

(163

)

Balance at the end of the period

 

$

14,314

 

$

1,988

 

$

14,314

 

$

1,988

 

 

Indemnifications

The Company is a party to a variety of agreements pursuant to which it may be obligated to indemnify the other party with respect to certain matters. Typically, these obligations arise in connection with contracts and license agreements or the sale of assets, under which the Company customarily agrees to hold the other party harmless against losses arising from a breach of warranties, representations and covenants related to such matters as title to assets sold, negligent acts, damage to property, validity of certain intellectual property rights, non-infringement of third-party rights, and certain tax related matters. In each of these circumstances, payment by the Company is typically subject to the other party making a claim to the Company pursuant to the procedures specified in the particular contract. These procedures usually allow the Company to challenge the other party’s claims or, in case of breach of intellectual property representations or covenants, to control the defense or settlement of any third-party claims brought against the other party. Further, the Company’s obligations under these agreements may be limited in terms of activity (typically to replace or correct the products or terminate the agreement with a refund to the other party), duration and/or amounts. In some instances, the Company may have recourse against third parties and/or insurance covering certain payments made by the Company.

Note 14. Line of Credit

On December 2, 2005, the Company entered into a $25.0 million three-year revolving credit facility (the “Facility”) with affiliates of Credit Suisse Securities (USA) LLC and Lehman Brothers, Inc. The Facility was collateralized by substantially all of the Company’s assets, including the stock of its foreign subsidiaries. Borrowings under the Facility were conditioned upon customary conditions as well as (1) with respect to the first $10.0 million drawn on the Facility, maintenance of cash collateral to the extent of outstanding borrowings (excluding amounts borrowed), and (2) with respect to the remaining $15.0 million of the Facility, satisfaction of a coverage test which was based on the ratio of the Company’s cash flow to capital expenditures. There were no borrowings ever made under the Facility. The Company terminated its agreement with Credit Suisse Securities (USA) LLC and Lehman Brothers, Inc., on July 13, 2007.

In connection with the SP Systems acquisition on January 10, 2007, the Company assumed a line of credit SP Systems had with Union Bank of California, N.A. (“UBOC”) with an outstanding balance of approximately $3.6 million. During the first quarter of fiscal 2007, the Company paid off the outstanding balance in full.

25




On January 10, 2007, the Company amended and restated the loan agreement with UBOC. The amended and restated loan agreement provided for a $10.0 million trade finance credit facility, which was scheduled to expire on April 30, 2007. This facility allowed the Company to issue commercial and standby letters of credit, but did not provide for any loans. All of the assets of SP Systems secured this trade finance facility. In addition, the agreement required that SP Systems maintain cash equal to the value of letter of credits outstanding in restricted accounts as collateral for letters of credit issued by the bank. On April 27, 2007, the Company through SP Systems entered into an amendment to the loan agreement to, among other things, extend the maturity date to July 31, 2007, and remove the requirement to have cash collateral for letters of credit. The Company guaranteed $10.5 million in connection with the April 27, 2007 amendment including the $10 million trade credit facility and a separate $0.5 million credit card facility through UBOC.

On July 13, 2007, the Company entered into a credit agreement with Wells Fargo Bank, National Association (“Wells Fargo”) that replaced the credit lines with Credit Suisse Securities (USA) LLC, Lehman Brothers, Inc., and UBOC (see Note 16).

Note 15. Senior Convertible Debentures and Share Loan Arrangement

February 2007 Debt Issuance

In February 2007, the Company issued $200.0 million in principal amount of its 1.25% senior convertible debentures (“February 2007 Debentures”). Interest on the February 2007 Debentures will be payable on February 15 and August 15 of each year, commencing August 15, 2007. The February 2007 Debentures will mature on February 15, 2027. Holders may require the Company to repurchase all or a portion of their February 2007 Debentures on each of February 15, 2012, February 15, 2017 and February 15, 2022, or if the Company experiences certain types of corporate transactions constituting a fundamental change. Any repurchase of the Company’s February 2007 Debentures pursuant to these provisions will be for cash at a price equal to 100% of the principal amount of the February 2007 Debentures to be repurchased plus accrued and unpaid interest. In addition, the Company may redeem some or all of the February 2007 Debentures on or after February 15, 2012 for cash at a redemption price equal to 100% of the principal amount of the February 2007 Debentures to be redeemed plus accrued and unpaid interest.

Holders of the February 2007 Debentures may, under certain circumstances at their option, convert the February 2007 Debentures into cash and, if applicable, shares of the Company’s class A common stock initially at a conversion rate of 17.6211 shares (equivalent to an initial conversion price of approximately $56.75 per share), at any time on or prior to maturity. The applicable conversion rate will be subject to customary adjustments in certain circumstances.

The February 2007 Debentures are senior, unsecured obligations of the Company, ranking equally with all existing and future senior unsecured indebtedness of the Company. The February 2007 Debentures are effectively subordinated to the Company’s secured indebtedness to the extent of the value of the related collateral and structurally subordinated to indebtedness and other liabilities of the Company’s subsidiaries. The February 2007 Debentures do not contain any covenants or sinking fund requirements.

February 2007 Share Loan Arrangement

Concurrent with the offering of February 2007 Debentures, the Company lent 2.9 million shares of its class A common stock, all of which are being borrowed by an affiliate of Lehman Brothers Inc. (“LBIE”), one of the underwriters of the February 2007 Debentures. The Company did not receive any proceeds from that offering of class A common stock, but received a nominal lending fee of $0.001 per share for each share of common stock that is loaned pursuant to the share lending agreement described below.

Share loans under the share lending agreement will terminate and the borrowed shares must be returned to the Company under the following circumstances: (i) LBIE may terminate all or any portion of a loan at any time; (ii) the Company may terminate any or all of the outstanding loans upon a default by LBIE under the share lending agreement, including a breach by LBIE of any of its representations and warranties, covenants or agreements under the share lending agreement, or the bankruptcy of LBIE; or (iii) if the Company enters into a merger or similar business combination transaction with an unaffiliated third party (as defined in the agreement), all outstanding loans will terminate on the effective date of such event.

Any shares loaned to LBIE will be issued and outstanding for corporate law purposes and, accordingly, the holders of the borrowed shares will have all of the rights of a holder of the Company’s outstanding shares, including the right to vote the shares on all matters submitted to a vote of the Company’s stockholders and the right to receive any dividends or other distributions that the Company may pay or make on its outstanding shares of class A common stock.

While the share lending agreement does not require cash payment upon return of the shares, physical settlement is required (i.e., the loaned shares must be returned at the end of the arrangement). In view of this and the contractual undertakings of LBIE in the share lending agreement, which have the effect of substantially eliminating the economic dilution that otherwise would result from the issuance of the borrowed shares, the Company believes that under generally accepted accounting principles of the United States, the borrowed shares will not be considered outstanding for the purpose of computing and reporting earnings per share. Notwithstanding the foregoing, the shares will nonetheless be issued and outstanding and will be eligible for trading on The Nasdaq Global Market.

26




 Note 16. Subsequent Events

Credit Agreement with Wells Fargo Bank, National Association

On July 13, 2007, the Company entered into a credit agreement with Wells Fargo providing for a $50.0 million unsecured revolving credit line and a $15.0 million secured letter of credit facility. During the first year of the three-year term of the agreement, the Company may borrow up to $50.0 million, and during the full three-year term, the Company may request that Wells Fargo issue up to $15.0 million in letters of credit. As detailed in the agreement, the Company will pay interest on outstanding borrowings and a fee for outstanding letters of credit. The Company has the ability at any time to prepay outstanding loans. All borrowings must be repaid by July 31, 2008, and all letters of credit shall expire no later than July 31, 2010. The Company concurrently entered into a security agreement with Wells Fargo, granting a security interest in a deposit account to secure its obligations in connection with any letters of credit that might be issued under the credit agreement. In connection with the credit agreement, SunPower North America, Inc., a wholly-owned subsidiary of the Company, and SP Systems, another wholly-owned subsidiary the Company, entered into an associated continuing guaranty with Wells Fargo. The terms of the credit agreement include certain conditions to borrowings, representations and covenants, and events of default customary for financing transactions of this type.

In connection with the Wells Fargo credit agreement, three letters of credits issued by UBOC have been replaced by letters of credit issued by Wells Fargo.  The Company also issued a letter of credit for $7.5 million, expiring on August 8, 2007, through Wells Fargo to UBOC as a requirement by UBOC for the early release of UBOC’s security interest in SP Systems’ assets (see Note 14). In connection with the Wells Fargo credit agreement, the Company terminated its previous credit facility with affiliates of Credit Suisse Securities (USA) LLC and Lehman Brothers, Inc. Our line of credit with UBOC expired on July 31, 2007.

Polysilicon Supply Agreement with Hemlock Semiconductor Corporation

On July 16, 2007, the Company entered into a polysilicon supply agreement with Hemlock Semiconductor Corporation (“Hemlock”). The agreement provides the general terms and conditions pursuant to which the Company will purchase, on a firm commitment basis, fixed annual quantities of polysilicon at specified prices from 2010 through 2019. Under the agreement, the Company is required to make prepayments to Hemlock prior to 2010 in the aggregate amount of $113.2 million in three equal installments. Such prepayments will be used to fund the expansion of Hemlock’s polysilicon manufacturing capacity and will be credited against future deliveries of polysilicon to the Company. The required prepayments, together with the balance of the Company’s firm commitment payment obligations under the agreement, represent a material financial obligation of the Company.

July 2007 Equity and Debt Issuances

In July 2007, the Company issued and sold, in a public offering, 2.7 million shares of class A common stock at a price of $64.50 per share, and issued and sold $225.0 million aggregate principal amount of 0.75% senior convertible debentures due in 2027 (the “July 2007 Debentures”).

The July 2007 Debentures bear interest at a rate of 0.75% per year, payable on February 1 and August 1 of each year, commencing on February 1, 2008. The July 2007 Debentures will mature on August 1, 2027. Holders may require the Company to repurchase all or a portion of their July 2007 Debentures on each of August 1, 2010, August 1, 2015, August 1, 2020, and August 1, 2025, or if the Company is involved in certain types of corporate transactions constituting a fundamental change. Any repurchase of the July 2007 Debentures pursuant to these provisions will be for cash at a price equal to 100% of the principal amount of the July 2007 Debentures to be repurchased plus accrued and unpaid interest. In addition, the Company may redeem some or all of the July 2007 Debentures on or after August 1, 2010 for cash at a redemption price equal to 100% of the principal amount of the July 2007 Debentures to be redeemed plus accrued and unpaid interest.

Holders of the July 2007 Debentures may, under certain circumstances at their option, convert the principal amount of their debentures into cash and, with respect to any amounts in excess of the principal amount, at the Company’s option, additional cash or shares of the Company’s class A common stock initially at a conversion rate of 12.1599 shares (equivalent to an initial conversion price of approximately $82.24 per share) per $1,000 principal amount of July 2007 Debentures, at any time on or prior to maturity. The applicable conversion rate will be subject to customary adjustments in certain circumstances.

The July 2007 Debentures are senior, unsecured obligations of the Company, ranking equally with all existing and future senior unsecured indebtedness of the Company. The July 2007 Debentures are effectively subordinated to the Company’s secured indebtedness to the extent of the value of the related collateral, and structurally subordinated to indebtedness and other liabilities of the Company’s subsidiaries.

Amendment and Restatement of Share Lending Agreement with LBIE

In connection with the issuance of the February 2007 Debentures, the Company lent 2.9 million shares of its class A common stock to LBIE, one of the underwriters of the February 2007 Debentures, to be used to facilitate the establishment by investors in the February 2007 Debentures of hedged positions in the Company’s class A common stock. Under the share lending agreement the Company entered into with LBIE, LBIE was entitled to offer up to 1.0 million of those shares on a delayed basis only to facilitate hedging arrangements for subsequent purchasers of the February 2007 Debentures. In connection with the issuance of the July 2007 Debentures, we amended and restated the share lending agreement with LBIE to enable LBIE to offer any of the 1.0 million shares that remain in LBIE's possession to facilitate hedging arrangements for subsequent purchasers not only of the February 2007 Debentures, but also subsequent purchasers of the July 2007 Debentures and, with the Company’s consent, purchasers of securities the Company may issue in the future. In addition, LBIE has agreed to return to us any borrowed shares in its possession on the date anticipated to be five business days before the closing of a merger or similar business combination transaction intended to qualify as a reorganization under section 368 of the Internal Revenue Code to which we or an affiliate of the Company is a party and upon consummation of which it is reasonably expected that at least 80% of our capital stock (or that of the surviving corporation if the Company is acquired) will be held by non-affiliates of the Company or of such surviving corporation.

27




July 2007 Share Loan Arrangement

Concurrent with the offering of July 2007 Debentures, the Company lent 1.8 million shares of its class A common stock, all of which are being borrowed by an affiliate of Credit Suisse Securities (USA) LLC (“CSI”), one of the underwriters of the July 2007 Debentures. The Company did not receive any proceeds from that offering of class A common stock, but received a nominal lending fee of $0.001 per share for each share of common stock that is loaned pursuant to the share lending agreement described below.

Share loans under the share lending agreement will terminate and the borrowed shares must be returned to the Company under the following circumstances: (i) CSI may terminate all or any portion of a loan at any time; (ii) the Company may terminate any or all of the outstanding loans upon a default by CSI under the share lending agreement, including a breach by CSI of any of its representations and warranties, covenants or agreements under the share lending agreement, or the bankruptcy of CSI; or (iii) if the Company enters into a merger or similar business combination transaction with an unaffiliated third party (as defined in the agreement), all outstanding loans will terminate on the effective date of such event. In addition, CSI has agreed to return to the Company any borrowed shares in its possession on the date anticipated to be five business days before the closing of certain merger or similar business combinations described in the share lending agreement.  Except in limited circumstances, any such shares returned to the Company cannot be reborrowed.

Any shares loaned to CSI will be issued and outstanding for corporate law purposes and, accordingly, the holders of the borrowed shares will have all of the rights of a holder of the Company’s outstanding shares, including the right to vote the shares on all matters submitted to a vote of the Company’s stockholders and the right to receive any dividends or other distributions that the Company may pay or make on its outstanding shares of class A common stock.

While the share lending agreement does not require cash payment upon return of the shares, physical settlement is required (i.e., the loaned shares must be returned at the end of the arrangement). In view of this and the contractual undertakings of CSI in the share lending agreement, which have the effect of substantially eliminating the economic dilution that otherwise would result from the issuance of the borrowed shares, the Company believes that under generally accepted accounting principles of the United States, the borrowed shares will not be considered outstanding for the purpose of computing and reporting earnings per share. Notwithstanding the foregoing, the shares will nonetheless be issued and outstanding and will be eligible for trading on The Nasdaq Global Market.

28




Item 2.                                    Management’s Discussion and Analysis of Financial Condition and Results of Operations

Cautionary Statement Regarding Forward-Looking Statements

This Quarterly Report on Form 10-Q of SunPower Corporation and its subsidiaries (“SunPower” or the “Company”, “Us”, “We” or “Our”) contains forward-looking statements. This Quarterly Report on Form 10-Q also includes data, including forward-looking information, pertaining to PowerLight Corporation, our wholly-owned subsidiary, which we acquired on January 10, 2007, and subsequently named SunPower Corporation, Systems (“SP Systems”). All statements in this Quarterly Report on Form 10-Q, including those made by the management of SunPower, other than statements of historical fact, are forward-looking statements. These forward-looking statements are made pursuant to safe harbor provisions of the Private Securities Litigation Reform Act of 1995. Examples of forward-looking statements include statements regarding our ability to obtain polysilicon ingots or wafers, future financial results, operating results, business strategies, projected costs, products, competitive positions, management’s plans and objectives for future operations, and industry trends. These forward-looking statements are based on management’s estimates, projections and assumptions as of the date hereof and include the assumptions that underlie such statements. Forward-looking statements may contain words such as “may,” “will,” “should,” “could,” “would,” “expect,” “plan,” “anticipate,” “believe,” “estimate,” “predict,” “potential,” and “continue,” the negative of these terms, or other comparable terminology. Any expectations based on these forward-looking statements are subject to risks and uncertainties and other important factors, including those discussed below and in the section titled “PART II — OTHER INFORMATION, ITEM 1A. RISK FACTORS.” Other risks and uncertainties are disclosed in our prior filings with the Securities and Exchange Commission (“SEC”), including our 2006 Annual Report on Form 10-K, Quarterly Report on Form 10-Q for the period ended April 1, 2007, and Current Reports on Form 8-K. These and many other factors could affect our future financial condition and operating results and could cause actual results to differ materially from expectations based on forward-looking statements made in this document or elsewhere by us or on our behalf. We undertake no obligation to revise or update any forward-looking statements.

The following information should be read in conjunction with the Consolidated Financial Statements and the accompanying Notes to Consolidated Financial Statements included in this Quarterly Report on Form 10-Q. Our fiscal quarters end on the Sunday closest to the end of the applicable calendar quarter. All references to fiscal periods apply to our fiscal quarters or year which ends on the Sunday closest to the calendar month end.

Overview

We design, manufacture and market high-performance solar electric power technology. Our solar cells and solar panels are manufactured using proprietary processes and technologies based on more than 15 years of research and development. We believe our solar cells have the highest conversion efficiency, a measurement of the amount of sunlight converted by the solar cell into electricity, of all the solar cells available for the mass market. Our solar power products are sold through our components business segment, or our components segment. In January 2007, we acquired PowerLight, which developed, engineered, manufactured and delivered large-scale solar power systems. These activities are now performed by our systems business segment, or our systems segment. Our solar power systems, which generate electric energy, integrate solar cells and panels manufactured by us as well as other suppliers.

Components segment:  Our components segment sells solar power products, including solar cells, solar panels and inverters, which convert sunlight to electricity compatible with the utility network. We believe our solar cells provide the following benefits compared with conventional solar cells:

·       superior performance, including the ability to generate up to 50% more power per unit area;

·       superior aesthetics, with our uniformly black surface design that eliminates highly visible reflective grid lines and metal interconnect ribbons; and

·       efficient use of silicon, a key raw material used in the manufacture of solar cells.

We sell our solar components products to installers and resellers for use in residential and commercial applications where the high efficiency and superior aesthetics of our solar power products provide compelling customer benefits. We also sell products for use in multi-megawatt solar power plant applications. In many situations, we offer a materially lower area-related cost structure for our customers because our solar panels require a substantially smaller land area than conventional solar technology and half or less of the land area of commercial solar thin film technologies. We sell our products in countries in Europe, Asia and North America, principally in regions where government incentives have accelerated solar power adoption.

29




We manufacture our solar cells at our manufacturing facilities in the Philippines. We currently operate four cell manufacturing lines in our first solar cell manufacturing facility, with a total rated manufacturing capacity of approximately 108 megawatts per year. In addition, we recently began operating the first line in a second solar cell manufacturing facility in the Philippines, which is designed to house up to ten manufacturing lines. We expect three manufacturing lines in this new facility to be operational by the end of 2007, resulting in a total of seven manufacturing lines with an aggregate production capacity of 207 megawatts per year. By the end of 2008, we plan to operate 12 solar cell manufacturing lines with an aggregate manufacturing capacity of 372 megawatts per year. We have recently announced plans to begin production in late 2009 on the first line of a third solar cell manufacturing facility designed to have an aggregate manufacturing capacity of 500 megawatts per year.

We manufacture our solar panels at our automated panel manufacturing factory located in the Philippines. Our solar panels are also manufactured for us by a third-party subcontractor in China. We currently operate one solar panel manufacturing line with a rated manufacturing capacity of 30 megawatts of solar panels per year. We plan to begin operating a second solar panel manufacturing facility by the end of 2007 that is designed to house up to ten manufacturing lines. We have ordered equipment for three new solar panel manufacturing lines that we expect to begin operating in the fourth quarter of 2007 and the first quarter of 2008. We expect to move our currently operating manufacturing line to this facility in the future.

Our SunPower branded inverters are manufactured for us by multiple suppliers.

Systems segment:  We sell solar power systems, which may include services such as development, engineering, procurement of permits and equipment, construction management, access to financing, monitoring and maintenance, directly to system owners. Our systems segment is comprised primarily of the business we acquired from SP Systems in January 2007. Our customers include commercial and governmental entities, investors, utilities and production home builders. We work with construction, system integration and financing companies to deliver our solar power systems to customers. Our solar power systems generate electricity over a system design life typically exceeding 25 years and are principally designed to be used in large-scale applications with system ratings of more than 300 kilowatts. Worldwide, we have completed or are in the process of completing over 350 projects, rated in aggregate at over 200 megawatts peak capacity.

We have solar power system projects completed or in the process of being completed in various countries including Germany, Portugal, South Korea, Spain and the United States. In the United States, we sell distributed rooftop and ground-mounted solar power systems as well as central-station power plants. Distributed solar power systems are typically rated up to one megawatt of capacity to provide a supplemental, distributed source of electricity for a customer’s facility. Many customers choose to purchase solar electricity from our systems under a power purchase agreement with a financing company which buys the system from us. We are currently constructing an approximately 15 megawatt solar power plant at Nellis Air Force Base in Nevada, which will be operated under a power purchase agreement structure. In Europe and South Korea, our products and systems are typically purchased by a financing company and operated as a central station solar power plant. These power plants are rated with capacities of approximately one to 20 megawatts, and generate electricity for sale under tariff to regional and public utilities.

We manufacture certain of our solar power system products at our manufacturing facilities in California and at other facilities located close to our customers. Some of our solar power system products are also manufactured for us by third party suppliers.

 Acquisition of PowerLight Corporation

On January 10, 2007, we completed our merger transaction involving PowerLight. Upon the completion of the merger, all of the outstanding shares of PowerLight, and a portion of each vested option to purchase shares of PowerLight, were cancelled, and all of the outstanding options to purchase shares of PowerLight (other than the portion of each vested option that was cancelled) were assumed by us in exchange for aggregate consideration of (i) approximately $120.7 million in cash plus (ii) a total of 5,708,723 shares of class A common stock, inclusive of (a) 1,145,643 shares of class A common stock which may be issued upon the exercise of assumed vested and unvested PowerLight stock options and (b) 1,675,881 shares of class A common stock issued to employees of PowerLight in connection with the merger which, along with 530,238 of the shares issuable upon exercise of assumed PowerLight stock options, are subject to certain transfer restrictions and a repurchase option held by us, both of which lapse over a two-year period under the terms of equity restriction agreements. Under the terms of the merger agreement, we also issued an additional 204,623 shares of restricted class A common stock to certain employees of PowerLight, which shares are subject to certain transfer restrictions which will lapse over 4 years. In June 2007, the Company changed PowerLight’s name to SunPower Corporation, Systems, or SP Systems, to capitalize on SunPower’s name recognition.

30




The total consideration related to the acquisition was as follows:

(In thousands)

 

Shares

 

Fair Value at
January 10, 2007

 

Purchase consideration:

 

 

 

 

 

Cash

 

 

$

120,694

 

Common stock

 

2,961

 

111,266

 

Stock options assumed that are fully vested

 

618

 

21,280

 

Direct transaction costs

 

 

2,958

 

Total purchase consideration

 

3,579

 

256,198

 

Future stock compensation:

 

 

 

 

 

Restricted stock

 

1,146

 

$

43,046

 

Stock options assumed but that are unvested

 

984

 

35,126

 

Total future stock compensation

 

2,130

 

78,172

 

Total purchase consideration and future stock compensation

 

5,709

 

$

334,370

 

 

Purchase Price Allocation

Under the purchase method of accounting, the total purchase price as shown in the table above was allocated to SP Systems’ net tangible and intangible assets based on their estimated fair values as of the date of acquisition. The purchase price has been allocated based on management’s best estimates. The fair value of our class A common stock issued was determined based on the average closing prices for a range of trading days around the announcement date (November 15, 2006) of the transaction. The fair value of stock options assumed was estimated using the Black-Scholes model with the following assumptions: volatility of 90%, expected life ranging from 2.7 years to 6.3 years, and risk-free interest rate of 4.6%.

The allocation of the purchase price and the estimated useful lives associated with the acquired assets and liabilities on January 10, 2007 was as follows:

(In thousands)

 

Amount

 

Estimated
Useful Life

 

Net tangible assets

 

$

13,925

 

n.a.

 

Patents and purchased technology

 

29,448

 

4 years

 

Tradenames

 

15,535

 

5 years

 

Backlog

 

11,787

 

1 year

 

Customer relationships

 

22,730

 

6 years

 

In-process research and development

 

9,575

 

n.a.

 

Unearned stock compensation

 

78,172

 

n.a.

 

Deferred tax liability

 

(21,964

)

n.a.

 

Goodwill

 

175,162

 

n.a.

 

Total purchase consideration and future stock compensation

 

$

334,370

 

 

 

 

In June 2007, we changed our branding strategy and consolidated all of our product and service offerings under the SunPower tradename. To reinforce the new branding strategy, we formally changed the name of PowerLight to SunPower Corporation, Systems, or SP Systems. The fair value of PowerLight tradenames was valued at $15.5 million at the date of acquisition and ascribed a useful life of 5 years. The determination of the fair value and useful life of the tradename was based on our previous strategy of continuing to market our systems products and services under the PowerLight brand. Based on the change in our branding strategy, during the three-month period ended July 1, 2007 we recognized an impairment charge of $14.1 million which represented the net book value of the PowerLight tradename.

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Relationship with Cypress Semiconductor Corporation

Cypress made a significant investment in SunPower in 2002. On November 9, 2004, Cypress completed a reverse triangular merger with us in which all of the outstanding minority equity interest of SunPower was retired, effectively giving Cypress 100% ownership of all of our then outstanding shares of capital stock but leaving our unexercised warrants and options outstanding. After completion of our initial public offering in November 2005, Cypress held, in the aggregate, 52,033,287 shares of class B common stock.

On May 4, 2007, Cypress completed the sale of 7,500,000 shares of class B common stock in an offering pursuant to Rule 144 of the Securities Act. Such shares converted to 7,500,000 shares of class A common stock upon the sale. As of July 1, 2007, including the effect of the sale completed in May 2007 and the secondary public offering in June 2006, Cypress owned 44,533,287 shares of class B common stock, which represented approximately 59% of the total outstanding shares of the our common stock, or approximately 55% of such shares on a fully diluted basis after taking into account outstanding stock options (or 53% of such shares on a fully diluted basis after taking into account outstanding stock options and loaned shares to underwriters of our convertible indebtedness), and 91% of the voting power of our total outstanding common stock. After the public offerings of class A common stock and senior convertible debentures on July 31, 2007, Cypress held approximately 57% of the total outstanding shares of our common stock, or approximately 53% of such shares on a fully diluted basis after taking into account outstanding stock options (or 50% of such shares on a fully diluted basis after taking into account outstanding stock options and loaned shares to underwriters of our convertible indebtedness) and 90% of the voting power of our total outstanding common stock.

Cypress, its successors in interest or its subsidiaries may convert their shares of class B common stock into shares of class A common stock on a one-for-one basis at any time. Cypress announced on October 6, 2006 and reiterated on October 19, 2006 that it was exploring ways in which to allow its stockholders to fully realize the value of its investment in SunPower. Cypress has made public statements since October 19, 2006 that were consistent with these announcements.

Critical Accounting Policies

Our critical accounting policies are disclosed in our Form 10-K for the year ended December 31, 2006 and have not changed materially as of July 1, 2007, with the exception of the following:

Revenue and Cost Recognition for Construction Contracts

We recognize revenues from fixed price contracts under AICPA Statement of Position (“SOP”) 81-1, “Accounting for Performance of Construction-Type and Certain Production-Type Contracts,” using the percentage-of-completion method of accounting. Under this method, revenue is recognized as work is performed based on the percentage that incurred costs bear to estimated total forecasted costs utilizing the most recent estimates of forecasted costs.

Incurred costs include all direct material, labor, subcontract costs, and those indirect costs related to contract performance, such as indirect labor, supplies, tools and repairs. Job material costs are included in incurred costs when the job materials have been installed. Where contracts stipulate that title to job materials transfers to the customer before installation has been performed, revenue is deferred and recognized upon installation, in accordance with the percentage-of-completion method of accounting. Job materials are considered installed materials when they are permanently attached or fitted to the solar power system as required by the job’s engineering design.

Due to inherent uncertainties in estimating cost, job costs estimates are reviewed and/or updated by management working within the systems segment. The systems segment determines the completed percentage of installed job materials at the end of each month; generally this information is also reviewed with the customer’s on-site representative. The completed percentage of installed job materials is then used for each job to calculate the month-end job material costs incurred. Direct labor, subcontractor, and other costs are charged to contract costs as incurred. Provisions for estimated losses on uncompleted contracts, if any, are recognized in the period in which the loss first becomes probable and reasonably estimable. Contracts may include profit incentives such as milestone bonuses. These profit incentives are included in the contract value when their realization is reasonably assured.

As of July 1, 2007, the asset, “Costs and estimated earnings in excess of billings,” which represents revenues recognized in excess of amounts billed, was $23.5 million. The liability, “Billings in excess of costs and estimated earnings,” which represents billings in excess of revenues recognized, was $48.6 million.

32




Cash in Restricted Accounts

Cash in restricted accounts represents collateral for letters of credit issued by a commercial bank in favor of our suppliers and customers. Generally, the funds will be released upon payment to the suppliers and the successful completion of the customer contracts. As of July 1, 2007, we did not have cash in restricted accounts.

Deferred Project Costs

Deferred project costs represent uninstalled materials on contracts for which title had transferred to the customer and are recognized as deferred assets until installation. As of July 1, 2007, deferred project costs totaled $24.9 million.

Foreign Currency Translation

Assets and liabilities of SP Systems’ wholly-owned foreign subsidiaries are translated from their respective functional currencies at exchange rates in effect at the balance sheet date, and revenues and expenses are translated at average exchange rates prevailing during the applicable period. The resulting translation adjustment as of July 1, 2007 was $1.9 million and is reflected as a component of accumulated other comprehensive income (loss) in stockholders’ equity.

Purchase Accounting

We record all assets and liabilities acquired in purchase acquisitions, including goodwill, identified intangible assets and in-process research and development, at fair value as required by SFAS No. 141, “Business Combinations.” The initial recording of goodwill, identified intangible assets and in-process research and development requires certain estimates and assumptions especially concerning the determination of the fair values and useful lives of the acquired intangible assets. The judgments made in the context of the purchase price allocation can materially impact our future results of operations. Accordingly, for significant acquisitions, we obtain assistance from third party valuation specialists. The valuations are based on information available at the acquisition date. Goodwill is not amortized but is subject to annual tests for impairment or more often if events or circumstances indicate they may be impaired. Other identified intangible assets are amortized over their estimated useful lives and are subject to impairment if events or circumstances indicate a possible inability to realize the carrying amount.

In-Process Research and Development Charge, or IPR&D Charge

In connection with the acquisition of SP Systems, we recorded an IPR&D charge of $9.6 million in the first quarter of fiscal 2007, as technological feasibility associated with the in-process research and development projects had not been established and no alternative future use existed.

We identified in-process research and development projects in areas for which technological feasibility had not been established and no alternative future use existed. These in-process research and development projects consist of two components: design automation tool and tracking systems and other. In assessing the projects, we considered key characteristics of the technology as well as its future prospects, the rate technology changes in the industry, product life cycles, and various projects’ stage of development.

The value of in-process research and development was determined using the income approach method, which calculated the sum of the discounted future cash flows attributable to the projects once commercially viable using a 40% discount rate, which were derived from a weighted-average cost of capital analysis and adjusted to reflect the stage of completion of the projects and the level of risks associated with the projects. The percentage of completion for each project was determined by identifying the research and development expenses invested in the project as a ratio of the total estimated development costs required to bring the project to technical and commercial feasibility. The following table summarizes certain information of each significant project:

Design Automation Tool

 

Stage
of Completion

 

Total Cost Incurred
to Date

 

Total Costs
for the Project

 

Completion Date

 

As of January 10, 2007 (acquisition date)

 

5%

 

$

0.2 million

 

$

2.6 million